OMIC R&D TECHNOLOGY BOARD Ball Screw Rapid Forming Request for Proposals
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1 OMIC R&D TECHNOLOGY BOARD Ball Screw Rapid Frming Request fr Prpsals 1.0 Purpse The purpse f this dcument is t prvide guidelines and a template fr the submissin f prpsals t the Oregn Manufacturing Innvatin Center (OMIC) Technlgy Bard fr the successful cmpletin f the research prject described belw in the sectin entitled Prject Infrmatin. 2.0 Prject Infrmatin Prject Title: Ball Screw Rapid Frming Prject Descriptin: Discver new methds and tls fr creating lw cst high precisin ball screws. Thread Whirling is a methd fr frming screws cmmnly used in the medical field fr bne screws. Thread Whirling is typically dne n swiss CNC lathes r lathes with a Y-AXIS, using this methd screws can be cut in a very shrt amunt f time. The accuracy f thread whirling des nt lend itself t an applicatin where a high precisin ball screw with a 16Ra surface finish is required. Rller Burnishing is a way t cmpress a cut surface by pressing a rtating wheel against the wrkpiece in rder t achieve extremely smth surfaces. Cmbining these tw prcesses, thread whirling and rller burnishing, culd ptentially lead t drastically reduced runtimes fr cmpanies t machine ball screws. Machines Needed WFL M80 MillTurn r DMG CTX Gamma 2000 TC Cutting Tls Needed Thread Whirling Head with HSK 100 r live tling interface similar t a rightangle head Ptential fr multiple cmpanies t participate Rller Burnishing tl Ptential fr multiple cmpanies t participate Testing Equipment Needed Surface rughness gage Optical micrscpy Thread gage Measuring wires Testing needed Check the surface rughness t ensure part meets 16Ra finish Inspect the surface fr signs f fracturing r stress Inspect thread frm, prfile, and pitch CMM Material needed
2 Crnidur 30 r similar 180/220 ksi Prject Outcmes: New tls and methds created and tested fr rapid frming f Ball screws using MillTurn technlgy. Prject Duratin: 180 days beginning upn award and apprved timeline. 3.0 General Infrmatin fr All Prpsals Eligibility: All OMIC Staff and/r Research Member faculty eligible fr principal investigatr (PI) status at their respective institutin are eligible t submit a prpsal. Perfrmance Perid: The Perfrmance Perid f the prpsed wrk must be apprpriate fr the cntent given abve in the Prject Infrmatin sectins. Requests fr excessive r unjustified perfrmance perids can be reasn fr prpsal rejectin by the OMIC Technlgy Bard. Award Amunts: The funding requested must be apprpriate fr the cntent given abve in the Prject Infrmatin sectins and cnsistent with any limitatins given there. In all cases requested funds must be fully justified. Requests fr excessive r unjustified funding can be reasn fr prpsal rejectin by the OMIC Technlgy Bard. Prpsal Frmat, Cntent and Details: All prpsals must strictly fllw the template given belw and include all required sectins Submissin Deadlines: Octber 8, Prpsals will be reviewed by the Technlgy Bard n Octber 16, 2018 and respndents will be ntified f their decisin within 24 hurs. Hw t Submit: Send prpsals by t the OMIC R&D Prject Manager, Ally Imbdy <alicia.imbdy@it.edu> Prpsal Review Prcess: Prpsals will be reviewed and award decisins made by the OMIC Technical Advisry Bard. The Bard encurages cllabratin between OMIC s university research partners in respnse t this RFP when cllabratin will prvide the best value fr achieving the desired Prject Outcmes. Evaluatins will be based n the fllwing criteria: Sundness f the prpsed methdlgy Demnstrated subject-matter expertise f prpsed staff Cst/reasnableness f prpsed budget Timeline/adherence t prpsed schedule Past perfrmance (if applicable) Technlgy Bard members will evaluate each eligible prpsal submitted using a fivepint scale where: 1- pr, 2-deficient, 3-acceptable, 4-superir, 5-utstanding. Evaluatrs will assign a default scre f 3 fr Past Perfrmance if n infrmatin is available. All scres will be averaged by the Tech Bard chair and a decisin made based n the highest verall scre. Infrmatinal Cntact: Questins are t be directed t the OMIC Prject Manager, Ally Imbdy <alicia.imbdy@it.edu> by September 24, Cnslidated questins will be sent t the Technlgy Bard Chair, Matt Carter <matthew.d.carter@being.cm>
3 and respnses will be prvided t all research partners by Octber 1, Perfrmance Requirements: The PI and institutin awarded the prject will be expected t prgress the wrk expeditiusly t meet all f the prgress milestnes shwn in their prpsed schedule (see sectin tw belw). Prject Terminatin: The Tech Bard reserves the right t cancel the prject at any time. 4.0 Specific Infrmatin fr this RFP N/A 5.0 Prpsal Template *********************************************************************************************************** Given belw is the template fr prpsals. Include nly the cntent belw in yur submitted prpsal. Als remve all italicized text befre submitting ************************************************************************************************************* Prject Title (The prject title is given in the Prject Infrmatin sectin abve) The bdy f the prpsal is limited t n mre than 6 pages (nt including Sectin 5.0 Bigraphical Infrmatin and Sectin 6.0 Gantt Chart), using Times New Rman fnt size 11 r greater, single-spaced, and ne-inch margins n all sides f the page. 1.0 Summary: Persnnel Invlved: List name, title, cntact infrmatin, and rle (e.g. Principal Investigatr, c-principal Investigatr, graduate student, etc.) fr all participating persnnel. Categrize by institutin. OIT (if participating) OSU (if participating) PSU (if participating) Other Institutin(s) (if participating) Ttal amunt f funding requested: A single number that is the sum ttal f all prject csts. Ttal prject duratin: The perfrmance perid f the prject. Must be cnsistent with the Prject Schedule given in the Prject Infrmatin sectin abve. 2.0 Prject Plan: Apprach & Objectives: Describe hw the prpsed wrk achieves the gals f this RFP. Describe specifically what will be dne and when it will be dne. Clearly shw hw the Prject Objectives yu define will achieve the Prject Outcmes (given abve in the Prject Infrmatin sectin) within the prescribed Prject Duratin (als given abve in the Prject Infrmatin sectin). Fr each Objective, prvide perfrmance measures which prvide measurable prgress milestnes at intervals n greater than quarterly.
4 Prvide a listing f the specific tangible prject deliverables that will be prvided. State what, if any, wrk will be cnducted at the OMIC facility in Scappse and what, if any, OMIC equipment will be used in the prject. Describe any relevant assumptins being made relevant t this prpsal nt included elsewhere. As is useful, cmment n what wrk is t be included in the scpe f this prpsal and what wrk is nt included in the scpe f this prpsal. Staffing: Explicitly list fr each institutin (i) staff (all persnnel that will be invlved in the prject) at that institutin, (ii) perfrmance perid (the time perid ver which prject wrk will be cnducted) at that institutinpt, and (iii) deliverables (the specific results f the prject wrk) generated at that institutin. OIT (if participating) Staff: Perfrmance Perid: Deliverables: OSU (if participating) Staff: Perfrmance Perid: Deliverables: PSU (if participating) Staff: Perfrmance Perid: Deliverables: Other Institutin(s) (if participating) Staff: Perfrmance Perid: Deliverables: 3.0 Funding: Ttal Budget: List the sum ttal (fr all participating institutins) fully-laded (include verhead) budget request fr each categry. OIT (if participating) Budget Cmputer: Justificatin: Prvide text giving a cmpelling justificatin fr the requested budget addressing each categry. OSU (if participating) Budget
5 Cmputer: Justificatin: Prvide text giving a cmpelling justificatin fr the requested budget addressing each categry. PSU (if participating) Budget Cmputer: Justificatin: Prvide text giving a cmpelling justificatin fr the requested budget addressing each categry. Other institutin(s) (if participating) Budget Cmputer: Justificatin: Prvide text giving a cmpelling justificatin fr the requested budget addressing each categry. 4.0 OMIC Equipment: State any OMIC equipment (with expected usage schedule) that is required fr this prpsal 5.0 Bigraphical Infrmatin: Prvide a brief bigraphical sketch f each participant listed in sectin 2.0 relating their expertise r training t the wrk assciated with them in the prpsal 6.0 Illustrative Prject Gantt Chart: The illustrative prject Gantt chart shuld include key deliverables brken ut by the number f weeks expected fr each stage (i.e. ne rw per deliverable, ne clumn per week). The Gantt chart and budget shuld clearly delineate which researcher(s) will be wrking n each stage and respnsible fr each deliverable. The prpsed budget shuld reflect the amunt f time included fr each researcher in the chart, t facilitate separate task rders and grant payments t the respective universities, if applicable.
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