Cost Benefit Analysis Summary
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1 Cost Benefit Analysis Summary Results from All 250 Case Studies WMSDs 90 59% 56% 5% 8%-100% Incidence rate* 53 65% 67% 8% 9%-100% Lost workdays* 78 75% 80% 5% 3%-100% Restricted days* 30 53% 58% 11% 5%-100% Workers comp 52 68% 70% 6% 15%-100% Cost per claim* 7 39% 50% 28% -20%-81% Productivity 61 25% 20% 5% -0.2%-80% Labor costs 6 43% 32% 26% 10%-85% Scrap/errors 8 67% 75% 18% 8%-100% Turnover 34 48% 48% 8% 3%-100% Absenteeism 11 58% 60% 15% 14%-98% Payback period Cost:Benefit ratio 6 1:45.5 1:10 1:45 1:2.5-1:140 Ergonomics Cost Benefit Analysis Summary of Case Studies Page 1 of 5
2 Office Ergonomics Interventions Based on 40 different reports Injuries* 5 61% 50% 20% 43%-100% Incidence rate* 1 64% 64% - - Lost workdays* 4 88% 91% 14% 70%-100% Restricted days* 1 100% 100% - - Workers comp 3 81% 80% 9% 74%-89% Cost per claim* 1 81% 81% - - Productivity 25 17% 12% 6% -0.2%-64% Errors 2 32% 32% 47% 8%-56% Turnover 2 87% 87% 2% 86%-88% Absenteeism 3 46% 50% 35% 14%-75% ROI 3 78% 50% 81% 25%-160% Payback period year *WMSDs only Provided adjustable workstations and chairs with training to users. Evaluated and improved lighting, glare, temperature, noise and other environmental factors. Ergonomics Cost Benefit Analysis Summary of Case Studies Page 2 of 5
3 Healthcare Interventions Based on 36 different reports Injuries* 21 61% 60% 10% 18%-100% Incidence rate* 10 56% 46% 19% 16%-100% Lost workdays* 15 74% 80% 10% 38%-100% Restricted days* 8 49% 43% 26% 5%-100% Workers comp 13 70% 73% 12% 35%-99% Cost per claim* 1 20% 20% - - Turnover 8 37% 33% 22% 3%-100% Absenteeism 1 98% 98% - - Payback period *WMSDs only Implemented zero lift programs, including lift assist equipment, training, and appropriate policies. Ergonomics Cost Benefit Analysis Summary of Case Studies Page 3 of 5
4 Ergonomics Programs (excluding office ergonomics) Based on 114 different reports WMSDs 66 57% 55% 6% 8%-100% Incidence rate* 24 57% 50% 12% 9%-100% Lost workdays* 44 72% 79% 7% 15%-100% Restricted days* 9 46% 37% 15% 16%-77% Workers comp 42 67% 68% 7% 15%-100% Cost per claim* 6 32% 32% 29% -20%-76% Productivity 6 46% 40% 24% 10%-80% Labor costs 2 28% 28% 16% 20%-36% Turnover 9 36% 40% 13% 3%-68% Absenteeism 2 79% 79% 37% 60%-98% Payback period Cost:Benefit ratio 2 1:2.75 1:2.75 1:0.48 1:2.5-1:3 Involved groups such as engineering, purchasing and facilities. Provided engineering controls along with training to users. Evaluated and improved lighting, glare, temperature, noise and other environmental factors. Ergonomics Cost Benefit Analysis Summary of Case Studies Page 4 of 5
5 Ergonomics Individual Solutions (excluding office ergonomics) Based on 96 different reports WMSDs 18 64% 62% 13% 25%-100% Incidence rate* 28 71% 73% 10% 14%-100% Lost workdays* 30 77% 84% 10% 3%-100% Restricted days* 20 54% 61% 15% 5%-100% Workers comp 6 69% 79% 20% 33%-91% Productivity 30 28% 25% 7% 7%-67% Labor costs 4 51% 54% 37% 10%-85% Scrap/errors 6 79% 90% 21% 35%-100% Turnover 23 50% 58% 10% 3%-100% Absenteeism 6 57% 64% 17% 23%-75% Payback period Cost:Benefit ratio 3 1:74 1:72 1:75 1:10-1:140 Engineering controls (lift equipment, workstation changes, tool redesign) proved more effective than administrative changes (job rotation, work practices, team lifting), or training with no other interventions. Ergonomics Cost Benefit Analysis Summary of Case Studies Page 5 of 5
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