ISO : 2013 Changes to ISO 21747: 2006
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1 ISO : 2013 Changes to ISO 21747: 2006
2 ISO : 2013 Changes to ISO 21747: /17 Content Purpose of the document... 2 Part I - main content of ISO : Time-dependent distribution models... 3 Process performance indices... 4 Process performance index P p... 4 pper process performance index P pk... 5 ower process performance index P pk... 6 Minimum process performance index P pk... 7 Process capability indices... 8 Process capability index C p... 8 pper process capability index C pk... 9 ower process capability index C pk Minimum process capability index C pk Calculation methods of location (See ISO : 2013, table 3) Calculation methods of dispersion (See ISO : 2013, table 4) Application of different calculation methods Reporting performance and capability indices Part II - calculation methods for location and dispersion in Q-DAS products Calculation method settings in Q-DAS software products Settings for stable processes Settings for instable processes... 17
3 ISO : 2013 Changes to ISO 21747: /17 Purpose of the document The international standard ISO 21747: 2003 has been withdrawn and replaced by the standard ISO : In order to avoid confusion regarding compliance with ISO we provide information about the key content of ISO : This document is divided into two parts. Part I shows key content elements of ISO : 2013 with the main focus on calculation methods of process performance/capability indices. Part II provides recommendations regarding the settings for the evaluation strategy of Q-DAS software for compliance with ISO : These settings are related to: qs-stat: Process Capability module destra: Process Capability module procella: Process Capability module
4 ISO : 2013 Changes to ISO 21747: /17 Part I - main content of ISO : 2013 Time-dependent distribution models The following table lists all time-dependent distribution models in compliance with ISO : Characteristic Time-dependent distribution models (ISO : 2013) A1 A2 B C1 C2 C3 C4 D ocation c c c r r s s s Dispersion c c s/r c c c c s/r Short time distribution Resulting distribution nd 1m nd nd nd as as as nd 1m as nd 1m as as as Table 1: Time dependent distribution models (See ISO : 2013, table 2) c s r nd as 1m parameter remains constant parameter only changes systematically parameter only changes randomly normally distributed any shape not normally distributed, one mode only
5 density ISO : 2013 Changes to ISO 21747: /17 Process performance indices If a process is not considered to be in a state of statistical control, a process performance index can be assigned. Process performance index P p X % X % Specification = D = X % X % variable Figure 1: Process performance index Pp Δ dispersion of the distribution of the product characteristic lower specification limit Pp process performance index upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
6 density ISO : 2013 Changes to ISO 21747: /17 pper process performance index P pk X % X % D = X % variable Figure 2: pper process performance index P pk Δ Ppk difference between X 99,865 % and of the distribution of the product characteristic lower specification limit upper process performance index upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
7 density ISO : 2013 Changes to ISO 21747: /17 ower process performance index P pk X % X % D = X % variable Figure 3: ower process performance index P pk Δ Ppk difference between and X 0,135 % of the distribution of the product characteristic lower specification limit lower process performance index upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
8 density ISO : 2013 Changes to ISO 21747: /17 Minimum process performance index P pk X % X % D = X % D = X % variable Figure 4: Minimum process performance index P pk Δ Δ Ppk Ppk Ppk difference between and X 0,135 % of the distribution of the product characteristic difference between X 99,865 % and of the distribution of the product characteristic lower specification limit minimum process performance index lower process performance index upper process performance index upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
9 density ISO : 2013 Changes to ISO 21747: /17 Process capability indices If a process is considered to be in the state of statistical control, a capability index can be assigned. Process capability index C p X % X % Specification D = X % X % variable Figure 5: Process capability index C p Cp process capability index Δ dispersion of the distribution of the product characteristic lower specification limit upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
10 density ISO : 2013 Changes to ISO 21747: /17 pper process capability index C pk X % X % D = X % variable Figure 6: pper capability index C pk Cpk upper process capability index Δ difference between X 99,865 % and of the distribution of the product characteristic lower specification limit upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
11 density ISO : 2013 Changes to ISO 21747: /17 ower process capability index C pk X % X % D = X % variable Figure 7: ower process capability index C pk Cpk lower process capability index Δ Ppk difference between and X 0,135 % of the distribution of the product characteristic lower specification limit lower process performance index upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
12 density ISO : 2013 Changes to ISO 21747: /17 Minimum process capability index C pk X % X % D = X % D = X % variable Figure 8: Minimum capability index C pk Cpk minimum process capability index Cpk lower process capability index Cpk upper process capability index Δ Δ difference between and X 0,135 % of the distribution of the product characteristic difference between X 99,865 % and of the distribution of the product characteristic lower specification limit upper specification limit X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
13 ISO : 2013 Changes to ISO 21747: /17 Calculation methods of location (See ISO : 2013, table 3) ocation method label, l Calculation method of location / formula M l,d 1 X mid = x = 1 x kn i 2 X mid = x = { kn i=1 x ( n+1 2 ) ; n odd 1 2 [x ( n 2 )+x ( n 2 3 X mid = x = 1 k x i 4 X mid = x = 1 k x i i=1 Table 2: Calculation methods of process location (See ISO : 2013, table 3) +1)] ; n even k i=1 k k n M l,d number of subgroups size of the i-th subgroup (same size for each subgroup) Calculation methods with location method label l and dispersion method label d x ( n+1 2 ) sample value of rank [(n+1)/2] using n as the number of all individuals x ( n 2 ) sample value of rank (n/2) using n as the number of all individuals x ( n +1) sample value of rank (n/2+1) using n as the number of all individuals 2 x i x x i individual value of a subroup average of all subgroup medians median of the i-th subgroup x average of all subgroup averages x i average of the i-th subgroup Note: The calculation formulas for location estimators #3 and #4 given in ISO : 2013 were incorrect. We use the corrected versions of these formulas in this document.
14 ISO : 2013 Changes to ISO 21747: /17 Calculation methods of dispersion (See ISO : 2013, table 4) Dispersion method label, d 1 Calculation method of dispersion / formula M l,d Δ = X % X % Δ = X % ; Δ = X % 2 Δ = 6σ ; Δ = 3σ ; Δ = 3σ where σ = 1 k k i=1 s i 2 3 Δ = 6σ ; Δ = 3σ ; Δ = 3σ where σ = k i=1 s i kc 4 4 Δ = 6σ ; Δ = 3σ ; Δ = 3σ where σ = k i=1 R i kd 2 5 Δ = 6σ ; Δ = 3σ ; Δ = 3σ where σ = 1 n 1 n i=1 (x i x ) 2 Table 3: Calculation methods of process dispersion (See ISO : 2013, table 4) c 4 Δ Δ Δ d 2 k M l,d R i s i 2 s i σ x constant based on subgroup size n dispersion of the process difference between and X 0,135 % of the distribution of the product characteristic difference between X 99,865 % and of the distribution of the product characteristic constant based on subgroup size n number of subgroups of the same size n Calculation methods with location method label l and dispersion method label d range of the i-th subgroup standard deviation of the i-th subgroup variance of the i-th subgroup standard deviation, population average of sample distribution X 0,135 % 0,135 % distribution quantile X 99,865 % 99,865 % distribution quantile
15 ISO : 2013 Changes to ISO 21747: /17 Application of different calculation methods The following table provides information about the calculation methods for the respective timedependent distribution model. Calculation method ocation Dispersion Time model A1 A2 B C1 C2 C3 C4 D 1 a a 2 a a a a a a a a 3 a 4 a a a 1 a a a a a a a a 2 a 3 a 4 a 5 a a a a a Table 4: Calculation methods for process location and dispersion (See ISO : 2013, table 5) a = applicable Note #1: Dispersion estimators based on the inner dispersion of subgroups (dispersion estimators #2, #3 and #4) are only available for the time distribution model A1. Note #2: ocation estimator #2 and dispersion estimator #1 are the most general estimators. For this reason, they should be used preferably. Note #3: Dispersion calculation method #1 can also be applied to the empirical cumulative distribution function if the amount of data is large, e.g individuals. Reporting performance and capability indices If process performance/capability statistics are used for process qualification, they shall be reported in relation to ISO : Typical contents of such a report: Process performance/capability index Minimum process performance/capability index Applied calculation method Number of values included in the calculation Measurement uncertainty Time distribution model
16 ISO : 2013 Changes to ISO 21747: /17 Part II - calculation methods for location and dispersion in Q-DAS products The following table shows the changes of labels for calculation methods. ocation parameter l Dispersion parameter d ocation and dispersion calculation methods ISO 21747: 2006 ISO : 2013 distribution model 1 1 A1, B 2 2 A1, A2, B, C1, C2, C3, C4, D 3 2 A1, A2, B, C1, C2, C3, C4, D 4 3 A1 5 4 A1, A2, B 1 2 A1 2 3 A1 3 4 A1 4 5 A1, A2, B, C1, D A1, A2, B, C1, C2, C3, C4, D Table 5: Comparison of ISO and ISO labels for process location and dispersion estimators
17 ISO : 2013 Changes to ISO 21747: /17 Calculation method settings in Q-DAS software products Settings for stable processes The following figure shows all methods complying with ISO in a red frame. All other calculation methods are not defined in ISO and should therefore not be used if compliance to ISO is important. All labels of the calculation methods have been changed in ISO The following table shows what the new labels refer to. abel of Calculation Method ISO 21747: 2006 ISO : 2013 Applicable to time dependent distribution model M1 4,1 M 3,2 A1 M1 4,2 M 3,3 A1 M1 4,3 M 3,4 A1 M1 4,4 M 3,5 A1 M1 1, M1 2, M1 1,6 M 1,1 A1, B M1 3,6 M 2,1 A1, A2, B, C1, C2, C3, C4, D Table 6: Comparison of ISO and ISO labels for calculation methods of location and dispersion (stable)
18 ISO : 2013 Changes to ISO 21747: /17 Settings for instable processes The following shows all methods complying with ISO in a red frame. All other calculation methods are not defined in ISO and should therefore not be used if compliance to ISO is important. All labels of the calculation methods have been changed in ISO The following table shows what the new labels refer to. abel of Calculation Method ISO 21747: 2006 ISO 22514: 2013 Applicable to time dependent distribution model M1 4,4 M 3,5 A1* M1 1,6 M 1,1 A1*, B M1 3,6 M 2,1 (A1*, A2*), B, C1, C2, C3, C4, D Table 7: Comparison of ISO and ISO labels for calculation methods of location and dispersion (not stable) * If a process is not considered to be in a state of statistical control, this time distribution model should not be applied
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