KAF-S Bernoulli KRONEFILTER.COM SOLUTIONS IN FILT RATION. Self-Cleaning Automatic Filter PN Applications. Approvals
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1 CONTACT FREE CLEANING KAF-S Bernoulli Self-Cleaning Automatic Filter PN No contact cleaning No process interruption DN EN / ANSI / JIS / GOST Applications Design Appraisal Certificate no. HPC / /TS Type Approval Certificate no. 16/20086 ISO 9001:2015 The self-cleaning automatic KAF-S Bernoulli filter is a versatile self-cleaning, virtually maintenance-free filter for removal of particulate contaminants from highly polluted waters as well as process fluids e.g. from natural water sources (sea water, river water) and heating or cooling circuits and processes. It operates at a working pressure as low as 0.3 bar and is characterized by extremely low pressure loss of 0.09, for example, at a high flow rate, simple, robust design, with high performance, low weight, and space saving. Approvals 3.1. Certificate, DGRL / TÜV, GL, LS, DNV, ABS, TR TF / TR CU Certificates (EAC), ASME U-Stamp, Lloyd s Register Type Approval Certificate No. 16/20086 conformity evaluation according 2014/68/EU and marking according the directive. From a working pressure of 0.3 bar The filter can be integrated in the pipe system in any installation position Filtration stage 150 microns (100 µ possible) 10 mm TR TF Type Approval KRONEFILTER.COM SOLUTIONS IN FILT RATION
2 Brief description A specially shaped flushing disk gives rise to an increase in speed between the disk and strainer in the flushing process. The resulting local pressure drop causes internal evacuation of the contaminant particles from the strainer insert. Solid components are flushed out via the simultaneously opened flush valve. The filter is equipped with a differential pressure monitoring system that automatically triggers the flushing process before any blockages in the filter strainer cause significant flow reductions. The flushing process can also take place after a predetermined time. Filtrate flow is not interrupted in this process; the flushing volumes are low The pressure drop in the system is minimal Notice: The compatibility between medium and vessel or sealing material is the responsibility of the operator. The design of the pressure vessel is based on a quasi-static operation (load cycle number 1000 according to AD 2000 Merkblatt S1, section 1.4). Max. Differential pressure inlet - outlet 2 bar. Functional description of the cleaning process The contaminated medium flows into the filter through the flange marked inlet. The contaminated medium flows through the filter insert from the inside to the outside and exits out of the flange marked outlet as cleaned medium. The flushing phase of the filter is either activated when the set differential pressure is attained, or the flushing phase is activated after a set time interval. The flushing valve opens and larger contaminant particles are flushed out with the continuously flowing medium stream due to a pressure gradient. Subsequently the piston usually performs two strokes in the filter strainers, thereby increasing the speed between the piston and strainer wall. The contaminants are sucked off due to the resultant local pressure drop. The flushing time can be set by the controller according to the operating conditions, and flushing frequency depends on the level of contamination in the medium. Operating instructions The comprehensive instructions accompanying the filter must be followed! The filter is installed in pipes using flanges. Ensure that the standard version of the filter is installed vertically or horizontally in a mechanically stress-free manner without additional loads. The medium must flow in the direction specified on the housing. Incorrect installation can cause filter malfunctions. If the conta minant drain pipe is laid with an ascending gradient ensure that the inlet pressure of the filter is at least a 0.3 bar higher than the counter pressure in the contaminant drain pipe (pay attention to the loss through friction in pipes). Before using with a medium other than the medium specified in the design, or for different operating data, the resistance of the materials of the parts and seals touched by the pressure-bearing membrane to the medium to be filtered must be checked by the customer; it may be necessary to consult with the manufacturer and to execute a conformity evaluation in accordance with PED EN 2014/68/EU (if there is a CE-mark requirement). 2
3 Technical data Technical data Standard Special versions Filter insert / filtration degree mm Additional on request e.g. 0.1 mm Filter cover Cover with hex bolts + nuts Venting device On request Drain unit On request Connections EN PN 10 / 16 As specified by the customer (e.g. ANSI, JIS) Materials Housing Plastic Stainless steel Cast Iron GRP / FRP (polyester-based fiber-reinforced plastic) SS316Ti, steel GGG50 / EN-GJS / ASTM Seals NBR On request Perforated plate / slotted hole strainer SS316Ti / SS316 Flushing disk POM / GRP Cast Iron (rubberlined) Steel (rubberlined), special alloy steels Titan, Hastelloy, Monel, Super Duplex, Uranus Piston rod SS316L Super Duplex S32750 / S32760 Differential pressure switch Ms chem. nickel-plated (Membrane) Hastelloy, Monell (Membrane) Version Differential pressure switch Control Electrical with 1 st contact for start of cleaning, protective class IP 65 Multi-function unit mounted (Crouzet Millenium III) / delivered separately 400 V / 3 phase / 60 Hz On request Protective class IP 64 Protection rating in Ex-conformant version (ATEX), Transmitter 4 20 ma, HART protocol Allen Bradley / Rockwell / Siemens, Eexd, Explosion-protected (ATEX) Protection class in Ex version Cylinder Pneumatically activated Electrical (depending on nominal diameter) (ATEX) Required compressed air Contaminant outlet valve fitting Surface treatment, internal 6 bar Butterfly valve Steel housing / Cast Iron Corrosion protection oil / Chemonit 33 (rubberlined) Chemonit 31 (rubberlined) Corrocoat, Polyglass Stainless steel housing Glass bead blasting or blasted Pickled and passivated GRP / FRP housing Chemical-resistant vinylester liner Corrocoat, Polyglass Surface treatment, external Steel housing / Cast Iron Epoxy in RAL 5010 blue Customer specification Stainless steel housing Glass bead blasting or blasted GRP / FRP housing GRP outer color or through-colored in RAL 5015 blue Customer specification, Polyurethane paint Range of application of the materials according to temperature Steel / stainless steel housing / Cast Iron Temperature limits: In accordance with PED or AD2000 legislation 29 C to 95 C Special version: +120 C GRP housing Temperature limits: 70 C to +60 C Special version: +120 C Design / Certification Declaration of Conformity, 3.1 Material Certificates Lloyds Register certified foundry acc. to DGRL 2014/68/EU for cast iron (GGG50 / EN-GJS / ASTM ) ASME-Code, PED, NORSOK, DOSH, MOM, GOST, RTN 3
4 Filter dimensioning chart / Pressure loss diagram usgpm psi Pressure loss in bar DN DN 80 DN 100 DN 150 DN 200 DN 250 DN 300 DN 350 DN 450 DN 500 DN 400 DN 600 DN 700 DN 800 DN Pressure loss l/s m 3 /h Dimensioning example (0.2 mm filtration degree) / selection chart at 500 m 3 /h, the use of a DN 250 or DN 300 is recommended at 200 µm. 4
5 Technical data and dimensions B D2 Backflushoutlet Inlet G F D1 Flanges in accordance with EN PN or ANSI lbs A Outlet C D E Space for insert removal Material D1 D2 A B C D E F G Weight * Flowrate *** Example flushing volume / backflush (adjustable) DN DN mm mm mm mm mm mm mm approx. kg m 3 /h m 3 m 3 Flushing **** SS316Ti / SS316L / steel ** GRP Cast Iron ** (EN-GJS / GGG-50 / ASTM ) * Dependent on pressure phase ** Rubberlined on request *** Dependent on filtration degree **** EconSense is a processor controlled flush water management system. For EcoSense control and functions the Em4 processor LCP has to be used. 5
6 KAF-S KAF-S 20" Giza KAF-S DN 500 KAF-S DN 500 6
7 Product range Self cleaning filter KAF KRF SCF Self cleaning Bernoulli -filter Backflush-filter Scraper filter Single filter Duplex filter KSF KMF KWF KWF-Inline KDF-K KDF-V KDF-VB Single basket filter (flanged) Threaded basket filter Welded / custom made basket filter Inlet flange and outlet flange inline Duplex filter Valve switch duplex filter Butterfly valve switch filter Other filter solutions KBF Bag filter KOW Oil and water separator SEP Separator Centrifugal separator Others / accessoires DeltaP Filterbags Differential pressure indicator Contaminant level indicator Strainer inserts Basket strainers Ring strainers Wedged wire inserts 7
8 Krone Filter Solutions GmbH Industriestrasse Oyten / Germany Phone Fax filter@krone-filter.com KRONEFILTER.COM SOLUTIONS IN FILT RATION KF-PCIII D4M18003-Rev by Krone Filter Solutions GmbH, subject to change.
9 Type Approval Certificate This is to certify that the undernoted product(s) has/have been tested with satisfactory results in accordance with the relevant requirements of the Lloyd s Register Type Approval System. This certificate is issued to: PRODUCER DESCRIPTION TYPES APPLICATION RATINGS Krone Filter Solutions GmbH Industriestrasse Oyten Germany Single, duplex and self-cleaning automatic filter with several housing sizes and combinations made from standard materials spheroidal iron castings EN-GJS (GGG 50)* or EN-GJS (GGG 40), carbon steel optional rubber lined or stainless steel. KSF, KMF, KDF-K, KDF-V, KAF, KRF Filter depending on type for diesel oil, oil or water piping systems in ship and offshore installations classed or intended for Classification with Lloyd s Register. Filter type: Nominal pressures: [bar] Size range: Material: KSF 6, 10, 25 DN 15 DN 600 Spheroidal iron casting KMF 6, 10, 25 G ½ 2 ½ Spheroidal iron casting KDF-K 6, 10, 25 DN 15 DN 200 Spheroidal iron casting KDF-V 6, 10, 25 DN 100 DN 600 Spheroidal iron casting, carbon steel KRF 6, 10 DN 32 DN 400 Spheroidal iron casting, carbon steel KAF 6, 10 DN 50 DN 1000 Spheroidal iron casting, carbon or stainless steel, Certificate No. 16 / Issue Date 09 September 2016 Expiry Date 08 September 2021 Sheet 1 of 3 Torsten Schröder Hamburg Technical Support Office Lloyd s Register EMEA Lloyd s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract. This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
10 RATINGS, cont. Material: Spheroidal cast iron Austenitic stainless steel: , , , , , , , SA L, SA Ti, SA , SA L, SA L, Duplex stainless steel: , , UNS S31803 Super duplex: , UNS Carbon steel: St 50, P235GH, P245GH, P250GH, P265GH, SA516 Gr60, SA516 Gr70 Temperature range: -10 up to +300 C -196 up to +300 C For fluids**: MDO, oil, water, seawater MDO, oil, nitrogen -40 up to +250 C seawater -40 up to +100 C MDO, oil, water, seawater **) including fluids and mixture of similar evaluation class Pressure reductions at elevated temperatures are to be considered. Media depending on type: KAF, KRF: water, seawater KSF, KMF, KDF-K and KDF-V: MDO, oil, nitrogen, water, seawater OTHER CONDITIONS STANDARD The manufacturer s installation instructions are to be sought. *) Not to be used for applications with expected significant chock or vibration loads. Lloyd s Register Rules and Regulations for the Classification of Ships, July 2016 Certificate No. 16 / Issue Date 09 September 2016 Expiry Date 08 September 2021 Sheet 2 of 3 Torsten Schröder Hamburg Technical Support Office Lloyd s Register EMEA Lloyd s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract. This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
11 The Type Approval does not eliminate the need for normal inspection and survey procedures required by the Rules and Regulations. If the specified standards are amended during the validity of this certificate, the product is to be re-approved prior to it being supplied to vessels to which the amended standards apply. The Design Appraisal Document No. HTS/ENS and its supplementary Type Approval Terms and Conditions form part of this Certificate. Certificate No. 16 / Issue Date 09 September 2016 Expiry Date 08 September 2021 Sheet 3 of 3 Torsten Schröder Hamburg Technical Support Office Lloyd s Register EMEA Lloyd s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract. This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
12 Document no: HTS/ENS Issue number 0 Page 1 of 2 Design Appraisal Document Lloyd's Register EMEA Date Hamburg Technical Support Office 09 September 2016 Am Sandtorkai Hamburg Please quote this reference number on all future communications Telephone +49 (0) Fax +49 (0) HPC / /TS hamburg-technical-support@lr.org THE LLOYD S REGISTER S TYPE APPROVAL SYSTEM, 2014 ISSUED TO: KRONE FILTER SOLUTIONS GMBH FOR: SINGLE, DUPLEX AND AUTOMATIC FILTER TYPES: KSF, KMF, KDF-K, KDF-V, KAF, KRF TYPE APPROVAL CERTIFICATE NO. 16/20086 The undernoted documents have been reviewed for compliance with the requirements of the Lloyd s Register s Type Approval System Procedure TA14 and this Design Appraisal Document forms part of the Certificate. APPROVAL DOCUMENTATION - Application Form to LR Type Approval Product Catalogue / general Data sheets 2014 for types KSF, KMF,KDFK, KDFV, KDF and KRF KSF LR Data sheet, Rev. 4 KSF 2016 KSF , Rev. 0 AW 613 PN16 DN80 incl. Parts list KSF , Rev. 1 Body DN80 GR KSF , Rev. 0 Cover GR KMF LR Data sheet, Rev. 4 KMF 2016 KMF , Rev 0 KMF GR3 incl. Parts list KMF , Rev 0 Body KMF GR3 / GR1 ½ G KSF , Rev.1 KSF Cover GR KDFK LR Data sheet, Rev. 4 KDFK 2016 KDFK , Rev. 0 KDFK DN 80 PN10 incl. Parts list KDFK , Rev.2 KDFK Body GR4 DN80 PN10 JIS 10K KSF , Rev. 0 Cover GR KDFV LR Data sheet, Rev. 2 KDFV 2016 KDFV , Rev 1 KDFV GR7 DN150 incl. Parts list KDFV , Rev 1 KDFV Body GR7 DN KDFV , Rev 4 KDFV Body Change Over GR7 DN KSF , Rev. 0 Cover GR FINAL ACCEPTANCE OF ACTUAL ITEM(S) DEPEND(S) ON SATISFACTORY SURVEY AND TESTING Lloyd's Register EMEA Is a member of Lloyd s Register group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract. Form 6438MARREF ( ) This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
13 Lloyd's Register EMEA Hamburg Technical Support Office 09 September 2016 Am Sandtorkai 41 Date Document no: HTS/ENS Issue number 0 Page 2 of Hamburg Please quote this reference number on all future communications Telephone +49 (0) Fax +49 (0) hamburg-technical-support@lr.org HPC / /TS APPROVAL DOCUMENTATION, cont. KAF LR Data sheet, Rev. 0 KAF 2016 KAF , Rev. 0 KAF DN150 PN5 JIS B 2220 K5 FF incl. Parts list KAF , Rev. 0 Body KAF DN150 PN KAF , Rev. 0 Body KAF DN150 PN5 rubber lined incl. Parts list KAF , Rev. 0 KAF Cover DN150 PN 19 / DNC KAF , Rev. 0 KAF Cover DN150 PN 19 / DNC-50 incl. Parts list KRF LR Data sheet, Rev. 4 KRF-BF 2016 TEST REPORTS HPC /01 LR Works Inspection including hydrostatic burst pressure tests at 100 bar for type KSF: DN 50, size 2; KSF: DN 80, size 4 and KSF: DN 100, size 8 HPC /02 hydrostatic burst pressure tests at 100 bar for type KMF: 2 ½ size 4; type KDF-K : DN 80, size 6 and KDF-K: DN 20, size 2 witnessed by LR Surveyor at Krone in Oyten HPC /03 hydrostatic burst pressure tests at 40 bar for type KAF: DN 200, PN 10 and at 64 bar for type KDF-V: DN 150, size 7, PN 16 witnessed by LR Surveyor at Krone in Oyten HPC /04 Visit of an existing installation with function test of KAF self-cleaning automatic filter at Elbphilharmonie Hamburg Torsten Schröder Senior Specialist Engineering Systems Hamburg Technical Support Office Lloyd s Register EMEA T +49 (0) E torsten.schroeder@lr.org FINAL ACCEPTANCE OF ACTUAL ITEM(S) DEPEND(S) ON SATISFACTORY SURVEY AND TESTING Lloyd's Register EMEA Is a member of Lloyd s Register group Form 6438MARREF ( ) This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
14 Lloyd's Register EMEA Hamburg Technical Support Office 09 September 2016 Am Sandtorkai 41 Date Document no: HTS/ENS Issue number 0 Page 3 of Hamburg Please quote this reference number on all future communications Telephone +49 (0) Fax +49 (0) hamburg-technical-support@lr.org HPC / /TS Supplementary Type Approval Terms and Conditions Type Approval certifies that a representative sample of the product(s) referred to herein has/have been found to meet the applicable design criteria for the use specified herein. It does not mean or imply approval for any other use, nor approval of any product(s) designed or manufactured otherwise than in strict conformity with the said representative sample. Type Approval is based on the understanding that the manufacturer s recommendations and instructions and any relevant requirements of the Rules and Regulations are complied with. Type Approval does not eliminate the need for normal inspection and survey procedures required by the Rules and Regulations. Lloyd s Register EMEA reserves the right to cancel or withdraw this Type Approval Certificate in accordance with the LR Type Approval System Procedure. FINAL ACCEPTANCE OF ACTUAL ITEM(S) DEPEND(S) ON SATISFACTORY SURVEY AND TESTING Lloyd's Register EMEA Is a member of Lloyd s Register group Form 6438MARREF ( ) This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document, which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
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