Assessment Report. Report number: R A Page 1 of 13 ExTR number: GB/SIR/ExTR /00 Commercially in Confidence Form 9199 Issue 15
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1 Assessment Report Title: Variation to certificates IECEx SIR X and SIRA 11ATEX1104X Applicant: Balluf Inc. Report No. (Free Ref. No.): R A ExTR No.: GB/SIR/ExTR /00 Date and place of issue: February 2017 Sira Certification, Unit 6, Hawarden Industrial Park, Hawarden, Deeside, CH5 3US, United Kingdom Report number: R A Page 1 of 13
2 1 Report Summary 1.1 Certification Overview This report is to introduce variations to certificate numbers IECEx SIR X and Sira 11ATEX1104X to assess the following modifications: Sira 11ATEX1104X i. Type/Type Examination Certificate in accordance with 94/9/EC updated in accordance with Directive 2014/34/EU. (In accordance with Article 41 of Directive 2014/34/EU, Type Examination Certificates referring to 94/9/EC that were in existence prior to the date of application of 2014/34/EU (20 April 2016) may be referenced as if they were issued in accordance with Directive 2014/34/EU. Variations to such Type Examination Certificates may continue to bear the original certificate number issued prior to 20 April 2016.)]. ii. The recognition of minor drawing modifications; updated the locking screw, dimensional changes, introduction of tolerances and the updating of the approvals block; these amendments are administrative or involve changes to the design that do not affect the aspects of the product that are relevant to explosion safety. iii. iv. The removal of Balluff GmbH Neuhausen Germany from the list of additional manufacturing locations. The assessment standards were updated to reflect the standards update conducted on report R (Variation 1) IECEx SIR X i. The recognition of minor drawing modifications; updated the locking screw, dimensional changes, introduction of tolerances and the updating of the approvals block; these amendments are administrative or involve changes to the design that do not affect the aspects of the product that are relevant to explosion safety. ii. The removal of Balluff GmbH Neuhausen Germany from the list of additional manufacturing locations. 1.2 Applicant s Name & Address Balluff Inc, 8125 Holton Drive, Florence, KY 41042, USA 1.3 Manufacturer s Name & Address As per Product Name/Model Number MICROPULSE BTLx Linear Position Transducer 1.5 Assessment Standards The IEC standards are unchanged and are reproduced below for reference. The EN standards are updated to the latest versions as per report variation 1. IECEx IEC :2011 Ed 6 IEC :2014 Ed 7 IEC :2013 Ed 2 IEC :2014 Ed 3 ATEX EN :2012 EN :2014 EN :2014 EN :2015 The requirements of the equivalent ATEX and IECEx standards are similar; therefore, any references in the following report can be regarded as referring to either format unless stated otherwise. This report may be issued against standards that do not appear on the UKAS Scope of Accreditation, but have been added through Sira s flexible scope of accreditation. Sira s flexible scope is available on request. Report number: R A Page 2 of 13
3 1.6 Marking The marking are updated and unchanged as described below. Detail IECEx ATEX Certificate number: IECEx SIR X Sira 11ATEX1104X Certification code BTL5: Ex d IIC T6 Ga/Gb Ex t IIIC T85 C Da IP68 Tamb -50 C to +65 C Or Ex d IIC T5 Ga/Gb Ex t IIIC T100 C Da IP68 Tamb -50 C to +80 C Certification code Btl7: Other marking: Ex d IIC T6 Ga/Gb Ex t IIIC T85 C Da IP68 Tamb -50 C to +70 C Or Ex d IIC T5 Ga/Gb Ex t IIIC T100 C Da IP68 Tamb -50 C to +80 C nnnn Model number: Manufacturer s name: Manufacturer s address: Manufacturing Location identification: Serial number: Year of manufacture: Warnings: II 1GD nnnn=0102 or 0518 MICROPULSE BTLx Linear Position Transducer Balluff Inc. Balluff Elektronika Kft 8125 Holton Drive, Florence, KY USA US zzzz xx yy Papai ut 55 Veszrem, 8200 Hungary HU DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT USE 90 C RATED CONDUCTORS 1.7 Product Description The product description is unchanged. Report number: R A Page 3 of 13
4 1.8 Manufacturer s Documents The modifications assessed in this report are detailed in the following drawings. Drawing Sheets Rev. Date Title IECEx ATEX (Sira stamp) of Jan 17 HALTEBUEGEL BTL-J-DEX-TA AO of Jan 17 ASSY DWG BTL-J DEXC-TA12-ANA/DIG AO of Jan 17 Housing BTL-J-TA12 welding dwg AO of Jan 17 ASSY DWG BTL-J DEC-TA12-BUS AO of Jan 17 BTL END-PLUG-EXP-PROOF AO of Jan 17 BTL WAVEGUIDE-TUBE-EXP AO of Jan 17 Screw, M6 X 20 MOD AO of Jan 17 O-Ring, X 1.78 FMK/FPM 72 BK AO of Jan 17 HALTEPLATTE BTL J-DE-TA AO of Jan 17 ZYLSHR M4x10-A4-70 AEHNL. DIN912 AO of Jan 17 DECKEL BTL-J-DEXC-TA ANA/DIG AO of Jan 17 DECKEL BTL-J-DEXC-TA BUS AO of Jan 17 FLANSCH BTL-J-TA12 AO of Jan 17 NAMEPLATE BTL-J-TA12 AO of Jan 17 NAMEPLATE BTL-J-TA12 AO of Jan 17 NAMEPLATE BTL-J-Kp AO of Jan 17 NAMEPLATE BTL-J-Kp AO 1.9 Conditions of Use There are no additional conditions Conditions Of Manufacture There are no additional conditions Conclusion The modifications assessed in this report allow the equipment to maintain compliance with the listed standards, the certification code being unchanged Signatories Compiled by + signature (ExTL): Reviewed by + signature (ExTL): Approved by + signature (ExCB): Joshua Burdeshaw Certification Engineer Andrew Redeker Certification Specialist N Jones Certification Manager Report number: R A Page 4 of 13
5 2 Relevant Clauses Affected by the Modifications IEC Clause Requirement Test Result Remark Verdict - - Standard is unaffected Pass IEC Clause Requirement Test Result Remark Verdict - - Standard is unaffected Pass IEC Clause Requirement Test Result Remark Verdict - - Standard is unaffected Pass IEC Clause Requirement Test Result Remark Verdict - - Standard is unaffected Pass 3 Assessment of Modifications The following documents / drawings were updated in the Descriptive Document List. Document Assessment Update from Rev 0 to 1 Updated document approval block not affecting the protection methods / construction Update from Rev 2 to 3 Update document approval block and updated the drawing with new locking screw not affecting the protection methods / construction Update from Rev 2 to 3 Update document approval document not affecting the protection methods / construction. Report number: R A Page 5 of 13
6 Document Assessment Update from Rev 2 to 3 Update document approval document, Updated locking screw not affecting the protection methods / construction Update from Rev 0 to 1 Updated document approval block, Changed dimensions from noncritical to critical not affecting the protection methods / construction. Changed reference to internal quality document, updated format of tolerance block Update from Rev 0 to 1 Updated document approval block, Changed dimensions from noncritical to critical not affecting the protection methods / construction. Changed reference to internal quality document, updated format of tolerance block. Report number: R A Page 6 of 13
7 Document Assessment Update from Rev 0 to 1 Updated document approval block, Changed dimensions from noncritical to critical not affecting the protection methods / construction. Changed reference to internal quality document, Updated locking screw to reduce head diameter from 11,80 mm to 10,60 mm. Thread size and length not affected Update from Rev 0 to 1 Updated document approval block. Editorial update to the approval block with certificate number not affecting the protection methods / construction Update from Rev 0 to 1 Updated document approval block. Editorial update to the approval block with certificate number not affecting the protection methods / construction Update from Rev 0 to 1 Updated document approval block. Editorial update to the approval block with certificate number not affecting the protection methods / construction. Report number: R A Page 7 of 13
8 Document Assessment Update from Rev 0 to 1 Updated document approval block, Added ±0.10 mm tolerance to existing linear dimension. The dimension originally had no tolerance and therefore used the drawing block tolerance of ±0.15 mm. This change does not affect the protection methods / construction. Changed reference to internal quality document Update from Rev 0 to 1 Updated document approval block, Added tolerance to existing dimension, changed reference to internal quality document. Report number: R A Page 8 of 13
9 Document Assessment Update from Rev 0 to 1 Updated document approval block, Added tolerance to existing dimension, changed reference to internal quality document, added serial number to be included in engraving Update from Rev 0 to 1 Updated document approval block, Added BTL7 serial number format. Editorial update to the approval block with certificate number Update from Rev 0 to 1 Updated document approval block, changed serial number format. Note: This document was not on the descriptive documents list and is not a controlled manufacturer drawing but was included in the drawings submitted and mentioned here for reference only. All changes above are minor and have no bearing on the protection method nor certification. Flamepath dimensions have not changed. All dimensions which have been changed from non-critical to critical are for the manufacturer s internal quality system and where not changed as a result of subsequent assessments by CSA. The values and tolerances for the subject dimensions are unchanged and therefore have no effect on the flamepaths. The change to the tolerance of the 2.26 mm dimension found on drawing only serves to tighten up the tolerance of this dimension and therefore has no negative effect on any of any of the flamepaths. There are no changes in tolerance which affect any of the sealing arrangements for dust ingress or the zone 0/1 barrier. All consideration to the applicable standards listed in this report have been made. No additional evaluation or testing deemed necessary. Report number: R A Page 9 of 13
10 All EN standards have been updated per report No further assessment required as this only corrects the edition 2 of ATEX certificate Sir 11ATEX1104X. 4 Tests No samples were received and no tests were conducted. 5 Assessment Against the ATEX Directive 2014/34/EU All relevant Essential Health and Safety Requirements (EHSRs) in Annex II of the Directive are addressed by the listed standards. The EHSRs of the ATEX Directive have not been changed and therefore the previous thresholds for assessing the risks would continue to apply. Report number: R A Page 10 of 13
11 6 IECEx Checklists 6.1 IECEx TEST REPORT COVER IECEx TEST REPORT COVER ExTR Reference Number : See page 1 ExTR Free Reference Number : See page 1 Compiled by + signature (ExTL) : Reviewed by + signature (ExTL) : Approved by + signature (ExCB): Date of issue : See page 1 Ex Testing Laboratory (ExTL) : CSA Group Testing UK Address : Unit 6, Hawarden Industrial Park, Hawarden, Deeside, CH5 3US, United Kingdom Ex Certification Body (ExCB) : Sira Certification Service Address : Unit 6, Hawarden Industrial Park, Hawarden, Deeside, CH5 3US, United Kingdom Applicant s name : Address : Standards associated with this ExTR package : Clauses considered : All clauses considered Related Amendments, Corrigenda or ISHs : Test item description : Model/type reference : Code (e.g. Ex II T ) : Rating : ExTR Package Contents Assembled ExTR documents and Additional reference material: IECEx Test Report Cover IECEx Test Report Addendum: Manufacturer s name : Address : Trademark : Certificate No. (optional) : QAR Reference No. (optional) : Particulars: Test item vs. Test requirements Classification of installation and use : Ingress protection : Rated ambient temperature range ( C) : Rated service temperature range ( C) for Ex Components: General remarks: The test results presented in this ExTR package relate only to the item or product tested. "(See Attachment #)" refers to additional information appended to the ExTR package. "(See appended table)" refers to a table appended to the ExTR package. Throughout this ExTR package, a point is used as the decimal separator. Where the term N/A appears in any part of an ExTR package, it indicates that the associated issue was considered Not applicable to the involved evaluation. In accordance with IECEx 02, a Receiving ExCB may request a sample of the Ex equipment and copies of the documentation referred to in an ExTR Cover. The technical content of this ExTR package shall not be reproduced except in full without the written approval of the Issuing ExCB and ExTL. Report number: R A Page 11 of 13
12 General product information: Details of change (applicable only when revising an existing ExTR package): Copy of Marking Plate: Details regarding trade agent / local assembler application in accordance with OD 203: N/A In accordance with OD 024, testing not fully performed by ExTL staff at the above ExTL address: N/A National differences considered as part of this evaluation: N/A Specific Conditions of Use / Schedule of Limitations : N/A Routine tests: N/A Copyright 2016 International Electrotechnical Commission System for Certification to Standards Relating to Equipment for use in Explosive Atmospheres (IECEx System), Geneva, Switzerland. All rights reserved. This blank publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEx System is acknowledged as copyright owner and source of the material. The IECEx system takes no responsibility for, and will not assume liability for, damages resulting from the reader's interpretation of the reproduced material due to its placement and context. Report number: R A Page 12 of 13
13 6.2 IECEx Test Report Addendum IECEx TEST REPORT ADDENDUM ExTR Reference Number...: See page 1 ExTR Free Reference Number...: See page 1 Compiled by + signature (ExTL)...: Reviewed by + signature (ExTL)...: Date of issue...: Ex Testing Laboratory (ExTL)...: CSA Group Testing UK Address...: Unit 6, Hawarden Industrial Park, Hawarden, Deeside, CH5 3US, United Kingdom Applicant s name...: Address...: Standards...: Test procedure...: IECEx System Test Report Form Number...: ExTR Addendum_2 (released ) Instructions for Intended Use of ExTR Addendum: An ExTR Addendum is to supplement a previously issued ExTR package. Only those clauses applicable to the supplemental issue being addressed are to be tabulated and remarked upon as part of this document. An ExTR of National Differences may also supplement this document. An ExTR Addendum is to be compiled and reviewed by the ExTL. The Issuing ExCB indicates final approval of the ExTR Addendum as part of the overall ExTR package on the associated ExTR Cover. Copyright 2010 International Electrotechnical Commission System for Certification to Standards Relating to Equipment for use in Explosive Atmospheres (IECEx System), Geneva, Switzerland. All rights reserved. This blank publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEx System is acknowledged as copyright owner and source of the material. The IECEx system takes no responsibility for, and will not assume liability for, damages resulting from the reader's interpretation of the reproduced material due to its placement and context. Possible test case verdicts: - test case does not apply to the test item: N / A - test item does meet the requirement: Pass General remarks: The test results presented in this ExTR Addendum relate only to the item or product tested, and are only valid when considered together with the related Ex Test Report that was previously issued, along with any previously issued ExTR Addendums for the same item or product. Only clauses and manufacturer s documents impacted by this document are detailed. "(see Attachment #)" refers to additional information appended to this document. "(see appended table)" refers to a table appended to this document. Throughout this document, a point is used as the decimal separator. The technical content of this ExTR Addendum shall not be reproduced except in full without the written approval of the Issuing ExCB and ExTL. Report number: R A Page 13 of 13
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