Advanced Pressure Relief and Flare Systems Masterclass

Transcription

1 TRAINING Advanced Pressure Relief and Flare Systems Masterclass 16 th - 18 th January, 2018 Kuala lumpur, Malaysia

2 The success of every company depends of each employee's understanding of the key business components. Employee training and development will unlock the companies' profitability and reliability. When people, processes and technology work together as a team developing practical solutions, companies can maximize profitability and assets in a sustainable manner. Training and development isan investment in future success - give yourself and your employees the keys to success It is strategically important that your team understands the fundamentals of process unit operations concepts. This is the difference between being in the best quartile of operational ability and being in the last quartile. There is vast difference in the operational ability of operating companies and most benchmarking studies have confirmed this gap in operational abilities. Whether you have a team of new or seasoned employees, an introduction or review of these concepts are very beneficial in closing the gap if you are not in the best quartile, or maintaining a leadership position. Most studies show that a continuous reinforcement of best practices in operational principles is the most effective way to obtain the desired results. Training and learning should be an on going continuous life long goal. Course Objective This course will guide the participates to develop key concepts and techniques for optimizing and designing pressure relieving and flaring systems. These key concepts can be utilized to make operating decisions that can improve your unit s performance. Many aspects of pressure relieving and flaring systems can be improved including, product recoveries, energy utilization, environmental impacts and safety. This cannot be achieved without first an understanding of basic fundamental principles of design and operation. These principles need to be understood in advance of operating and trouble shooting a process unit operation for the manager or problem solving to be effective. Each company needs to have people trained in key areas of safety. These include; 1. Hazard Analysis 2. Relieve Valve Design 3. Reliving Cases Design 4. Flare System Design This seminar focuses on the core building blocks of the relieving and flaring process systems, equipment and economics. This program will emphasize the process unit operation fundamentals, safe utilization of these fundamentals by operations, engineering, maintenance and support personnel. This course is an advanced course for these topics for an introductory course consider attending our Introduction to Flaring Systems course. tel.: Iris.wong@fleming.events

3 Course Director Karl Kolmetz CPE Karl Kolmetz has a degree in Chemical Engineering with over twenty years of progressive experience in the design, construction, commissioning, training, business development, project and operations management of process units. He has a strong background in the manufacturing of a wide variety of chemical process technologies and product categories including; cryogenic liquids, LNG, LPG, NGL, ethylene, propylene, benzene & toluene extractive distillation, styrene reaction and distillation, refining,and steam & power plant operations. Strengths encompass design details that originate from a strong operations background, with the ability to incorporate positive ideas from differing sources. High safety awareness that was developed from commissioning experiences, the positive results of Process Safety Management, HAZOP Facilitation and HAZOP Team Leader Course Instructor. Natural Gas Processing, LNG, LPG and NGL design and commissioning experience with Linde. Written detailed Engineering Design Guidelines on Natural Gas Processing, LNG, LPG and NGL systems. Multiple Project Management roles with internal company and EPC Firms. Over Eighteen years (18) of Refining experience. Over twelve years (12) of commissioning experience. Raytheon Badger Ethyl benzene / Styrene plants in Asia, and KLM Technology Group. Commissioned over 15 grassroots and revamped units. Over Twelve years (12) Ethylene experience: Westlake / Titan Group, Chandra Asri, JG Summit and Indorama Ventures. Who Should Attend: People who are making day to day decisions regarding operation, design, and economics of processing plants; 1st Line Operations personnel, Operation Supervisors, 1st Line Maintenance personnel, Maintenance Supervisors, Senior Plant Supervisors, Operations Engineers Process Support Engineers, What you can expect to gain: An detailed overview of Flaring Systems operations, design processes and environmental concerns Gain an understanding of the equipment of a Flaring System Gain an understanding of the design of these critical pieces of equipment Review safety guidelines of Flaring Systems Troubleshooting Techniques Design Engineers, Cost Engineers Ideal for veterans and those with only a few years of experience who want to review or broaden their understanding in Processing Plant Operations. Other professionals who desire a better understanding of subject matter tel.: Iris.wong@fleming.events

4 Outline Introduction Overview of the Chemical Processing Industry Review of Process Incidents Safety for the Chemical Processing Industry Introduction to Flaring System Equipment Flare Headers Relief Valves Knock Out Drums Flares Heat Exchangers Pumps Compressors Overview of a Flare Header Comparison of Flare Header Designs Line Sizing Fundamentals Flare Line Routing Materials of Construction Flare Line Safety Case Study Piping Safety Guidelines Overview of a Pressure Relieve Valve Design of a Pressure Relieve Valve Sizing a Pressure Relieve Valve Sizing Reliving Cases 1. Fire Case 2. Power Failure 3. Cooling Water Failure Design Case Studies Overview of a Flare Comparison of Flare Designs 1. Elevated Flare 2. Ground Flare 3. Enclosed Flare 4. Thermal Oxidizer Types of Flare Tips Sizing a Flare Tip Types of Flare Tip Seals Sizing a Flare Height (Simple Approach) Sizing a Flare Tip (Brzustowski s and Sommer s Approach) Design Case Studies Flare Safety Guidelines High Integrity Protection Systems (HIPS) Flare Safety Overview Environmental Aspects Flare Combustion Efficiency Flare Smoking Reducing Flare Noise Thermal Radiation Process Equipment Troubleshooting Process Equipment Troubleshooting Troubleshooting concepts and techniques Typical Problems Interaction of Process and Equipment Overview of a Flare Knock Out Drum Comparison of KO Drum Designs KO Drum Design Guidelines Liquid Seal Design Heat Exchangers Pumps Compressors tel.: Iris.wong@fleming.events

5 Corporate Learning

6 Advanced Relief and Flare Systems Masterclass 16 th -18 th January, 2018 Kuala Lumpur, Malaysia Sales Contract Code: KL TD 103 Please complete this form and send it back to: Phone: to: or FAX: Client Identification Details (Please complete form IN CAPITAL LETTERS for each client) Ms Mrs Mr Surname: Job Title: Mobile: Ms Mrs Mr Surname: Job Title: Mobile: Ms Mrs Mr Surname: Job Title: Mobile: Company/Organisation Details Contact person: Address: City: Country: Phone: Nature of business: Website: Payment Method Please debit my Visa Eurocard / Mastercard Amex Diners club Card Billing Address: Street: City: Card Holder s Card Holder s Signature: Card Number: Post/Zip Code Visa CVC Number or Eurocard/Mastercard CVV Number (last 3 digits on the back of the card) Valid from Expiry Date I agree to Fleming Gulf FZE debiting my card. Authorization and Acceptance of Sales Contract & Terms & Conditions I hereby declare I am authorised to sign this contract and terms & conditions in the name of the company/organisation: Date: Signature: Booking is invalid without a signature Agreed Price of the Service Delegate Fee USD 2499 per delegate 23 USD administration charge and any applicable withholding or any other tax or fee will be applied Terms and Conditions: 1. Payment terms. Fleming Gulf FZE (hereinafter as FG ) requires the full payment of the invoiced amount within 7 working days from the issue date of the invoice or 3 working days prior to the start date of the event. Whichever is earlier. FG reserves the right to refuse entry to any client who does not pay the invoice in full and on time. If the payment is not received on FG s account on the seventh day from the date of the issue of the invoice, FG is entitled to charge the Client an overdue interest of 5% p.a. for every day, for which the Cleint s payment is overdue. The registration fee includes: conference documentation, admission to all conference sessions, lunches and refreshments, admission to networking social breaks during the event. The registration fee does not include: travel, hotel accommodation, transfers or insurance.. 2. Hotel accommodation. Overnight accommodation is not included in the registration fee. A reduced rate may be available at the hotel hosting the event. The reservation form will be sent to the client after the venue has been confirmed, but no later than one month before the event begins. 3. Cancellation by client. The client has the right to cancel his/her participation in the event. Cancellation must be received by FG in writing, either by mail or fax. If the client cancels with more than one month s advance notice before the start of the event, FG shall be entitled to retain and charge 50% of the amount payable for participation in the event. If the client cancels with one month s (or less) advance notice, or fails to attend the event, then the client shall not be entitled to any refund. Failure to attend an event shall not excuse a client from owing the full amount of the registration fee. A copy of the conference notes from the event will be sent to the client after the event is over in case of cancellation by the client. 4. Cancellation by FG. While every reasonable effort is made to adhere to the advertised program, circumstances can arise which may cause changes in the program, including but not limited to changes in the content, date(s), location or venue, or special features of the planned event. Such circumstances include but are not limited to acts of terrorism, war, extreme weather conditions, compliance with government requests, orders and legal requirements, failure of third party suppliers to timely deliver, and failure to register the minimum target amount of attendees for a given event. FG reserves the right to change the content, date(s), location or venue and/ or special features of an event, to merge the event with another event, or to postpone it or cancel it entirely as appropriate under the circumstances. Client agrees that FG shall not be liable for any cost, damage or expense which may be incurred by client as a consequence of the event being so changed, merged, postponed or cancelled and client agrees to hold FG harmless and to indemnify FG in case of liability caused by any such changes, mergers, postponements or cancellations. 5. Cancellation of the event. In case FG cancels an event, then FG may offer the client a full credit up to the amount actually paid by the client to FG. This credit shall be valid for up to one year from the issue date of the invoice to attend any FG-sponsored events. The client shall not be entitled to this credit as a contractual right. 6. Client s identification information. By signing of this sales contract and these terms and conditions the client gives full right to EP to share the client s identification information such as, but not limited to, client s name, address, addresses, phone numbers and names of representatives with third parties, which participated on the same event as the client. 7. Governing law. This contract shall be governed and construed in accordance with the laws of UAE (not including its conflict of laws provisions). Any disputes arising out of this contract shall be brought before the courts of the UAE situated in the city of Dubai in the UAE. At its sole discretion, FG may elect to bring any dispute arising under this contract to the jurisdiction of the courts in which the client s offices are located. 8. Indemnification. To the fullest extent permitted by the law, you agree to protect, indemnify, defend and hold harmless FG, its owners, managers, partners, subsidiaries, affiliates, officers, directors, employees and agents, from and against any and all claims, losses or damages to persons or property, governmental charges or fines, penalties, and costs (including reasonable attorney s fees) (collectively the Claims ), in any way arising out of or relating to the event that is the subject of this contract, and regardless of negligence, included but not limited to, Claims arising out of the negligence, gross negligence or intentional misconduct of FG employees, agents, contractors, and attendees; provided, however, that nothing in this indemnification shall require you to indemnify FG Indemnified parties for that portion of any Claim arising out of the sole negligence, gross negligence or intentional misconduct of the FG parties. 9. Other currencies. In case that client requests payment in other than official currency (USD), FG reserves the right to apply 8% currency risk surcharge to the actual exchange rate. 10. Other Conditions. Any terms or conditions contained in the client s acceptance which contradict or are different from the terms and conditions of this registration document shall not become part of the contract unless individually negotiated with FG and expressly accepted by FG.