April 25, 2017 GRANT AVIATION 4451 AIRCRAFT DRIVE ANCHORAGE,AK PHONE

Transcription

1 April 25, 27 GRANT AVIATION 445 AIRCRAFT DRIVE ANCHORAGE,AK PHONE ATTENTION: MATT FISHER REFERENCE: Work Order #: RPR45936 REVISION Engine Model: Serial Number: PCE-RX23 Purchase Order: 33HS Disassembly and component visual inspection is complete on the subject engine that is currently in repair at our facility. A detail cost estimate is provided here for your review. If this estimate meets your approval, please acknowledge by signing the attached approval form and return via fax to my attention. Repair will not commence prior to receiving your approval. Please know that once approved, we will need 2 business days to complete. During this time we will release rework and will attempt to reduce your exposure by sourcing Serviceable OH components. Lastly, please know that he GG case was in rough shape and we do not have a repair disposition. The costs shown are an estimate only. There is a chance that the case will be rejected. Thank you for selecting Dallas Airmotive, Inc. for your repairs. Sincerely, LARRY MILANO DAI NC RTC NOTE: ANY EXCHANGE OR REWORKED PARTS ARE SUBJECT TO ADDITIONAL BILLING IF DEEMED UNREPAIRABLE OR BEYOND NORMAL REPAIR.

2 DATE: April 25, 27 ESTIMATE SUMMARY GRANT AVIATION 445 AIRCRAFT DRIVE ANCHORAGE,AK 9952 REFERENCE: WORK ORDER NO.: UNIT DESCRIPTION: MODEL: SERIAL NO.: RPR45936 ENGINE PCE-RX23 P.O. NO.: 33HS PHONE: TYPE OF WORK: IRAN FOR SUDDEN STOP- TEST LABOR: LABOR- SUDDEN STOP 29, TEST CELL FEE TEST CELL FUEL AND OIL RECVG, CLEANING, TEST CELL LABOR, SHIP PREP, PRESERVE FOR TRANSPORT 3,95. 2,6. 2,95. - LABOR TOTAL: $ 37,646. PARTS: NEW 366,36.8 SERVICEABLE 7,84.44 BENCHSTOCK 5,4.44 PARTS TOTAL: $ 479, SB3469 PARTS: $ 3,525.8 SB3469 CREDITS: $ (93,639.3) SUBCONTRACT: ESTIMATED $ 75,979. SUBTOTAL: $ 63,78.63 ENVIRONMENTAL DISPOSAL FEE - DAI: (.8% OF SUBTOTAL) $ 5,48.63 ESTIMATED FREIGHT: $ 4,5. ESTIMATE TOTAL: $ 64, THIS ESTIMATE DOES NOT INCLUDE ANY APPLICABLE TAXES AND IS VALID FOR 3 DAYS. 459 AIRPORT ROAD, STANLY COUNTY AIRPORT, NEW LONDON, NC PH: ; FAX:

3 Work Order RPR45936 Material Estimate NEW PARTS: QUANTITY DESCRIPTION PART NUMBER UNIT PRICE TOTAL PRICE SEAL $ 73. $ 73. W SEAL $,44.2 $,44.2 PT ROTOR SEAL $ 7,236.8 $ 7,236.8 PT STATOR SEAL $ 3,582.5 $ 3, ND STAGE PT BLADES $ 2,34.9 $ 87, ND STAGE PT RIVETS $ 4.62 $ ST STAGE PT BLADES $ 2,37. $ 95, IGNITERS CH3455 $ $ PT ROTOR AIR SEAL $ 9,767.2 $ 9,767.2 SPRING $ 7.86 $ 7.86 LOCKWASHER $,52.4 $,52.4 SEAL $ $ FRONT STATOR AIR SEAL 3429 $ 2,444.4 $ 2,444.4 REAR STATOR AIR SEAL $ 3,49.6 $ 3, COMP TIE RODS $ 53.6 $ 3,8.6 COMP ROTOR AIR SEAL $ 2,35.64 $ 2,35.64 TORQUE METER PISTON 373- $ 6,49.2 $ 6,49.2 PROP SHAFT $ 39, $ 39, PROP SHFT SLEEVE $ 8,54.8 $ 8,54.8 PROP SHAFT SEAL $ 337. $ 337. PT SLOTTED WASHER $ $ PT NUT $ 88.8 $ 88.8 BV GASKET $ $ ST STG RIVETS $ 3.22 $ CT RIVETS 3398 $ 2.6 $ INSTALL KIT- ENGINE AK-DAIFSPT6 $ $ AR TRIM STICK CL $ 2,46.4 AIR SEAL $ 3,85.6 $ 3,85.6 RET RING $ 76.9 $ 76.9 RETAINING RING AS327-7 $ 4.5 $ 4.5 SPACER-IMPELLER $,2.7 $,2.7 SEAL $ 2,32.3 $ 2, NUT 3244 $ 2.63 $ RUNNER $,224.3 $,224.3 #6 BEARING $ 4,53. $ 4,53. CT STATOR SEAL $ 2,356.6 $ 2,356.6 CT ROTOR SEAL 3762CL5 $ 2,435. $ 2, RET RING AS $ 6.4 $ RET RING AS $ 7.68 $ T5 NUT ST33-4 $ 5.95 $ 5.95 T5 BOLT ST38-8 $ 34.7 $ 34.7 T5 NUT ST379-4 $ 59.2 $ 59.2 T5 BOLT ST38-6 $ $ PLUGS $ 3.3 $ 9.39 SCAVANGE PUMP COVER 346 $ $ BOLT 3387 $ $ PIN $ $ ROTOR 3427 $ 56, $ 56, OIL NOZZLE $ 2,557.2 $ 2,557.2 $ 366,36.8

4 SERVICEABLE PARTS: Work Order RPR45936 Material Estimate QUANTITY DESCRIPTION PART NUMBER UNIT PRICE TOTAL PRICE #2 BEARING 3284 $ 7,752.5 $ 7, CT BLADES 32- $,33.9 $ 78, PLT32 SCAVANGE PUMP SPACER $ 2,576.5 $ 2,576.5 LESS 5% $ (,288.25) $ (,288.25) PLT38 SCAVANGE PUMP COVER 333 $,39.8 $,39.8 LESS 5% $ (569.9) $ (569.9) PLT4 MAIN SCAVANGE PUMP HSG $,392. $,392. LESS 5% $ (5,696.) $ (5,696.) PLT4 SCAVANGE PUMP HOUSING 345- $ 8,485.3 $ 8,485.3 LESS 5% $ (4,242.65) $ (4,242.65) PLT39 MAIN SCAVANGE PUMP 3224 $ 4,32.6 $ 4,32.6 LESS 5% $ (2,6.8) $ (2,6.8) PLT4 GEARSHAFT-OIL PUMP 3827 $ 6,794. $ 6,794. LESS 7% $ (,755.8) $ (,755.8) PLT4 AGB BEARING $ 5,36.9 $ 5,36.9 $ (2,568.45) $ (2,568.45) $ 7,84.44 BENCHSTOCK PARTS: QUANTITY DESCRIPTION PART NUMBER UNIT PRICE TOTAL PRICE 3 BALANCE KIT $ 55. $,65. 2 CONSUMABLES $ $ BENCH STOCK $ 3,45. $ 3,45. TOTAL $ 5,4.44 SUBCONTRACT PARTS: QUANTITY DESCRIPTION PART NUMBER REPAIR ORDER TOTAL PRICE PT SHROUD-EST $ 4,98. PT STATOR EST CL $ 2,342. FCU-OH EST-STD A $ 4,45. FUEL PUMP-OH-EST-STD $,897. FUEL HEATER-EST 585K $ 3,36. OG GOV-OH EST 2638 $ 3,5. CS GOV EST $ 4,2. EXHAUST DUCT $,9. TORQUE LIMITER EST $ 2,5. PT STATOR HSG-EST $ 85. INLET CASE-EST 376- $ 2,5. *** GG CASE- ESTIMATE POSSIBLE SCRAP $ 25,. REAR RGB HSG- EST $ 2,5. FRONT RGB HSG EST $,75. AGB HSG- EST $,75. MAIN SCAV BODY RPR $ 5. AGB DIAPHRAGM- EST $,75. 3RD STG V&S $ 6. TOTAL $ 75,979. ***- POSSIBLE SCRAP- HEAVY REPAIR

5 Work Order RPR45936 Material Estimate CAMPAIGN PARTS: QUANTITY DESCRIPTION PART NUMBER UNIT PRICE TOTAL PRICE SB3469 SUNGEAR $ 25,972. $ 25,972. GEARSET $ 34,554. $ 34,554. LESS 55% $ (33,289.3) RINGGEAR $ 8,953. $ 8, SHAFT 332CL2 $ 2,925.6 $ 8,776.8 CARRIER $ 43,63. $ 43,63. LESS 85% $ (6,349.83) TOTAL $ 37,886.67

6 459 AIRPORT ROAD, STANLY COUNTY AIRPORT, NEW LONDON, NC 2827 CERTIFICATE NO. YRR249L ENGINE/COMPONENT CONDITION REPORT PAGE OF WORK ORDER NUMBER: PURCHASE ORDER NUMBER: DATE RECEIVED: RPR HS 4/4/27 CUSTOMER: UNIT NAME: SERIAL NUMBER: GRANT AVIATION ENGINE PCE-RX23 TYPE/MODEL: PART NUMBER: MANUFACTURER: Pratt & Whitney of Canada TIME SINCE NEW: TIME SINCE OVHL: TIME SINCE REPAIR: CYC. SINCE NEW CYC. SINCE OVHL: CYC. SINCE REPAIR: CUSTOMER REPORTED REASON FOR REMOVAL: PREVIOUS W.O. GEAR UP LANDING-SUDDEN STOP. UNIT WAS NOT TESTED PRIOR TO DISASSEMBLY. 2. SIGNIFICANT CONDITIONS FOUND DURING DISASSEMBLY & PRELIMINARY DETAIL PARTS INSPECTION: QTY PART NUMBER SERIAL # NOMENCLATURE DISPOSITION NSN PT SHROUD RUBBED- RESTORE PLASMA CL HLAH365 PT STATOR RUBBED- RESTORE GAS PATH- PLASMA REPAIR A FCU OH FUEL PUMP OH 585K WA376 FUEL HEATER OH OS GOV OH CS GOV OH RWA52C597 EXHAUST DUCT FPI/DIM CHECK PER PWC LOHM D396 TORQUE LIMITER OH EDA89GY PT STATOR HSG FPI/DIM CHECK PER PWC LOHM 376- Z6ES-3 INLET CASE ASSY FPI/DIM CHECK PER PWC LOHM RWA45C79 GG CASE FPI/ DIM CHK CASE WRINKLED- OV REPAIR NSN REAR RGB HSG FPI/DIM CHECK PER PWC LOHM RWA53C64 FRONT RGB HSG FPI/DIM CHECK PER PWC LOHM XR2 AGB HSG % REPLACE W9 DIAPHRAGM AS REQUIRED FOR TEST SEAL, POWER SEC % REPLACE NSN W SEAL % REPLACE NSN COMP ROTOR AIR SEAL RUBBED- SCRAP NSN PT ROTOR SEAL RUBBED-SCRAP NSN STATOR SEAL RUBBED-SCRAP NSN 2ND STG PT BLADES RUBBED- DIAMETER UNDER MIN ALLOWED- SCRAP NSN RIVETS-PT % REPLACE NSN ST STG PT BLADES RUBBED- DIAMETER UNDER MIN ALLOWED- SCRAP NSN RIVETS-ST STG PT BLD % REPLACE NSN ROTOR AIR SEAL RUBBED-SCRAP NSN SPRING WORN-SCRAP 3429 NSN FRONT STATOR AIR SEAL RUBBED-SCRAP NSN REAR STATOR AIR SEAL RUBBED-SCRAP BDR ACTION REQUIRED? DATE REVIEWED: BDR NUMBER: YES NO ORIGINATOR DATE SERVICE REPRESENTATIVE MARINO/PECKHAM 4/2/27 MILANO DISTRIBUTION: W/O FILE CUSTOMER BILLING QC-332 4/28/98 ENGR FILE

7 459 AIRPORT ROAD, STANLY COUNTY AIRPORT, NEW LONDON, NC 2827 CERTIFICATE NO. YRR249L ENGINE/COMPONENT CONDITION REPORT PAGE OF WORK ORDER NUMBER: PURCHASE ORDER NUMBER: DATE RECEIVED: RPR HS 4/4/27 CUSTOMER: UNIT NAME: SERIAL NUMBER: GRANT AVIATION ENGINE PCE-RX23 TYPE/MODEL: PART NUMBER: MANUFACTURER: Pratt & Whitney of Canada TIME SINCE NEW: TIME SINCE OVHL: TIME SINCE REPAIR: CYC. SINCE NEW CYC. SINCE OVHL: CYC. SINCE REPAIR: CUSTOMER REPORTED REASON FOR REMOVAL: PREVIOUS W.O. GEAR UP LANDING-SUDDEN STOP. UNIT WAS NOT TESTED PRIOR TO DISASSEMBLY. 2. SIGNIFICANT CONDITIONS FOUND DURING DISASSEMBLY & PRELIMINARY DETAIL PARTS INSPECTION: QTY AR PART NUMBER SERIAL # NOMENCLATURE DISPOSITION 32- NSN CT BLADES RUBBED-SCRAP 373- NSN TORQUE METER PISTON GROOVED- SCRAP A2MF8 PROP SHAFT SCRAP- SUDDEN STOP PER PWC LOHM OHM A2MF8 PROP SHFT SLEEVE % REPLACE NSN PROP SHAFT SEAL % REPLACE NSN PT SLOTTED WASHER % REPLACE NSN PT NUT % REPLACE NSN BV GASKET % REPLACE 3398 NSN CT RIVETS % REPLACE AK-DAIFSPT6 NSN INSTALL KIT- ENGINE % REPLACE CL NSN TRIM STICK AS REQUIRED FOR TEST NSN AIR SEAL RUBBED-SCRAP 3387 NSN BOLT % REPLACE AS327-7 NSN RETAINING RING % REPLACE NSN SPACER-IMPELLER AS REQUIRED FOR TEST 3284 BB8283 #2 BEARING ROLLERS SCORED NSN TIE ROD CORRODED=SCRAP NSN SEAL % REPLACE 3244 NSN NUT LOSS OF LOCKING FEATURE NSN RUNNER GROOVED-SCRAP BB4783 #6 BEARING % REPLACE PER PWC OHM NSN CT STATOR SEAL RUBBED-SCRAP NSN LOCKWASHER % REPLACE 3762CL5 NSN CT ROTOR SEAL RUBBED-SCRAP NSN GASKET % REPLACE PKAAA2744 ST STG CARRIER SB3469 REPL W PKAAA27522 ST STG SUN GEAR SB3469 REPL W AF--88 ST STG GEAR SET SB3469 REPL W PKAAA ST STG RING GEAR SB3469 REPL W ST38-4 NSN T5 NUT THREADS GALLED=SCRAP ST38-8 NSN T5 BOLT THREADS GALLED=SCRAP ST379-4 NSN T5 NUT THREADS GALLED=SCRAP ST38-6 NSN T5 BOLT THREADS GALLED=SCRAP BDR ACTION REQUIRED? DATE REVIEWED: BDR NUMBER: YES NO ORIGINATOR DATE SERVICE REPRESENTATIVE MARINO/PECKHAM 4/2/27 MILANO

8 459 AIRPORT ROAD, STANLY COUNTY AIRPORT, NEW LONDON, NC 2827 CERTIFICATE NO. YRR249L ENGINE/COMPONENT CONDITION REPORT PAGE OF WORK ORDER NUMBER: PURCHASE ORDER NUMBER: DATE RECEIVED: RPR HS 4/4/27 CUSTOMER: UNIT NAME: SERIAL NUMBER: GRANT AVIATION ENGINE PCE-RX23 TYPE/MODEL: PART NUMBER: MANUFACTURER: Pratt & Whitney of Canada TIME SINCE NEW: TIME SINCE OVHL: TIME SINCE REPAIR: CYC. SINCE NEW CYC. SINCE OVHL: CYC. SINCE REPAIR: CUSTOMER REPORTED REASON FOR REMOVAL: PREVIOUS W.O. GEAR UP LANDING-SUDDEN STOP. UNIT WAS NOT TESTED PRIOR TO DISASSEMBLY. 2. SIGNIFICANT CONDITIONS FOUND DURING DISASSEMBLY & PRELIMINARY DETAIL PARTS INSPECTION: QTY PART NUMBER SERIAL # NOMENCLATURE DISPOSITION NSN SHAFT SB3469 REPL W 332CL2 AS NSN PLUGS SB3469 AS NSN RETAINING RING WORN-SCRAP NSN RETAINING RING WORN-SCRAP 346 NSN MAIN SCAV PUMP CVR SCORED-SCRAP NSN SCAVANGE PUMP SPACER SCORED-SCRAP 333 NSN MAIN PUMP COVER SCORED-SCRAP NSN SCAV PUMP HOUSING CAVITATED-SCRAP 3224 NSN MAIN SCAV PUMP SCORED-SCRAP NSN MAIN PUMP BODY SCORED-SCRAP 3827 NSN GEARSHAFT OIL PUMP SPALLING- SCRAP 3427 TXAB875 COMPRESSOR ROTOR FOD DAMAGE- SCRAP NSN OIL TRANSFER TUBE % REPLACE PER PWC OHM /5 #3 VANE&SHROUD RECOAT FAA92896 AGB GEARING CORROSION- SCRAP BDR ACTION REQUIRED? DATE REVIEWED: BDR NUMBER: YES NO ORIGINATOR DATE SERVICE REPRESENTATIVE MARINO/PECKHAM 4/2/27 MILANO

9 ESTIMATE APPROVAL FORM April 25, 27 GRANT AVIATION 445 AIRCRAFT DRIVE ANCHORAGE,AK PHONE ATTENTION: MATT FISHER REFERENCE: Work Order # : RPR45936 Revision Engine Model: Serial Number: Purchase Order: PCE-RX23 33HS Approval to proceed with repairs on the unit identified above is granted based on the attached cost estimate. This Work Authorization Estimate does not reflect final pricing: Incoming and Outgoing shipping charges, Import/Export fees and applicable taxes are not included in this Work Authorization Estimate. Applicable charges will be in addition to the figure indicated above and will be reflected on the final invoice. You will be notified of any amendments to the repair work scope that appreciably impact the amount of this estimate. COST ESTIMATE AMOUNT: $ 64, Payment Terms: COD This cost estimate will remain in effect for 3 days, unless changed in the interim upon written notice. For engines placed in customer hold, the use of any quoted serviceable material is subject to availability at the time of engine release. This authorization is subject to the Dallas Airmotive, Inc. Terms and Conditions which will be provided on request. These terms and conditions shall prevail over any issued purchase order or other documentation. Acceptance of cost estimate: The above cost estimate is satisfactory and is hereby accepted. Payment will be made for services as outlined above and as detailed in the final invoice. Authorized Signature Required Title Date REVISION