Formula SAE Cost Report. Dalhousie University Formula SAE Michigan 2012 Car # 47

Transcription

1 Formula SAE Report Dalhousie University Formula SAE Michigan 2012 Car # 47

2 Summary Dalhousie University Car # 47 Area Totals: Brake System Engine & Drivetrain Frame & Body Electrical Miscellaneous, Fit & Finish Steering System Suspension System Wheels & Tires s es s Total $ $ $ 2.00 $ - $ $ 2, $ $ $ $ 3, $ $ $ $ $ 1, $ 1, $ $ 1.04 $ 0.33 $ 1, $ $ $ 6.14 $ 2.33 $ $ $ $ 2.07 $ 2.52 $ $ 1, $ $ 8.50 $ $ 2, $ 1, $ $ 3.84 $ - $ 2, Total Vehicle $ 8, $ 3, $ $ $ 12, Composition for total vehicle: Area Totals $785.94, 6% $2,077.80, 17% $3,477.10, 29% $2,396.95, 20% $1,368.95, 11% $1,477.27, 12% $264.93, 2% $349.95, 3% Brake System Engine & Drivetrain Frame & Body Electrical Miscellaneous, Fit & Finish Steering System Suspension System Wheels & Tires

3 University Competition Code Year Car # Dalhousie University FSAEM Total Vehicle $ 12, Line Num. Area of Commodity Assm / Part # Assembly Component Description Unit QTY 1 Brake System 01-A0001 Brake Discs $ $ - $ 1.14 $ - $ - $ Brake System 01-A Brake Discs Disks $ $ 5.66 $ $ - $ - $ Brake System 01-A Brake Discs Rubber Inserts $ $ 0.02 $ - $ - $ - $ Brake System 01-A0002 Brake Fluid $ $ 1.13 $ 0.12 $ - $ - $ Brake System 01-A0003 Brake Lines $ $ $ $ - $ - $ Brake System 01-A Brake Lines Brake Lines -Soft $ $ $ 2.25 $ - $ - $ Brake System 01-A0004 Brake Master Cylinder $ $ $ 3.19 $ 0.14 $ - $ Brake System 01-A0005 Balance Bar $ $ $ 6.38 $ 0.28 $ - $ Brake System 01-A0006 Brake Pads $ $ 3.92 $ 0.19 $ - $ - $ Brake System 01-A0007 Calipers $ $ $ 1.63 $ 0.36 $ - $ Brake System Area Total $ $ $ 2.00 $ - $ Engine & Drivetrain 02-A0001 Engine $ 1, $ 1, $ $ 3.76 $ - $ 1, Engine & Drivetrain 02-A0002 Exhaust $ $ - $ 7.25 $ - $ - $ Engine & Drivetrain 02-A Exhaust Headers $ $ 8.41 $ $ - $ $ Engine & Drivetrain 02-A Exhaust Muffler $ $ 8.78 $ $ 1.29 $ 4.67 $ Engine & Drivetrain 02-A0003 Intake Manifold $ $ 1.80 $ $ 0.56 $ - $ Engine & Drivetrain 02-A Intake Manifold Runners $ $ 1.69 $ $ - $ - $ Engine & Drivetrain 02-A Intake Manifold Plenum $ $ 0.47 $ 4.58 $ - $ - $ Engine & Drivetrain 02-A Intake Manifold Nozzle $ $ 0.24 $ 2.34 $ - $ - $ Engine & Drivetrain N/A Intake Manifold Restrictor Incl. in Nozzle 02-A $ $ 2.57 $ $ - $ - $ Engine & Drivetrain 02-A0004 Air Filter $ $ 9.09 $ 1.13 $ 0.14 $ - $ Engine & Drivetrain 02-A0005 Throttle Body $ $ 6.50 $ 3.62 $ 0.14 $ - $ Engine & Drivetrain 02-A Throttle Body Barrel $ $ 0.51 $ 3.04 $ - $ - $ Engine & Drivetrain 02-A Throttle Body Spring Plate $ $ 0.11 $ 1.38 $ 0.02 $ - $ Engine & Drivetrain 02-A Throttle Body Cover $ $ 0.09 $ 3.10 $ - $ - $ Engine & Drivetrain 02-A Throttle Body Cam $ $ 0.03 $ 3.32 $ - $ - $ Engine & Drivetrain 02-A0006 Engine Mounts $ $ - $ 5.76 $ 1.88 $ - $ Engine & Drivetrain 02-A Engine Mounts Mounting Tubes $ $ 1.43 $ 5.34 $ - $ 0.83 $ Engine & Drivetrain 02-A0007 Fuel Injectors $ $ $ - $ - $ - $ Engine & Drivetrain 02-A0008 Fuel Tank $ $ - $ 5.49 $ 0.12 $ 0.67 $ Engine & Drivetrain 02-A Fuel Tank Tank $ $ 7.71 $ $ - $ 0.83 $ Engine & Drivetrain 02-A Fuel Tank Mounting Tabs $ $ 0.15 $ 0.44 $ - $ - $ Engine & Drivetrain 02-A Fuel Tank Inlet/Outlet $ $ 0.52 $ 2.62 $ - $ - $ Engine & Drivetrain 02-A0009 Fuel Pump $ $ $ 1.13 $ 1.10 $ - $ Engine & Drivetrain 02-A0010 Fuel Pressure Regulator $ $ $ 0.63 $ 0.06 $ - $ Engine & Drivetrain 02-A0011 Fuel Filter $ $ 8.00 $ 0.26 $ - $ - $ Engine & Drivetrain 02-A0012 Fuel Lines / Rail $ $ - $ 2.51 $ 3.09 $ - $ Engine & Drivetrain 02-A Fuel Lines / Rail Fuel Lines $ $ $ $ - $ - $ Engine & Drivetrain 02-A Fuel Lines / Rail Fuel Rail $ $ 8.66 $ $ 1.41 $ 1.33 $ Engine & Drivetrain 02-A0013 Fuel Vent / Check Valve $ $ 8.00 $ 0.13 $ - $ - $ Engine & Drivetrain 02-A0014 Radiator $ $ $ $ 7.36 $ - $ Engine & Drivetrain 02-A Radiator Radiator Mounts $ $ 5.43 $ $ - $ 3.17 $ Engine & Drivetrain 02-A Radiator Pump Mount $ $ 0.66 $ 5.68 $ - $ 0.33 $ Engine & Drivetrain 02-A Radiator Swirl Tank $ $ 3.19 $ 7.38 $ - $ 1.17 $ Engine & Drivetrain Radiator Coolant Incl. in radiator 02-A0014 $ - 45 Engine & Drivetrain Radiator Coolant Lines Incl. in radiator 02-A0014 $ - 46 Engine & Drivetrain Radiator Radiator Fan Incl. in radiator 02-A0014 $ - 47 Engine & Drivetrain Radiator Hose Clamps Incl. in radiator 02-A0014 $ - 48 Engine & Drivetrain 02-A0015 Overflow Bottles $ $ $ 0.42 $ 1.06 $ - $ Engine & Drivetrain Engine Ignition Coil / Wires Incl. in engine 02-A0001 $ - $ - $ - $ - $ - $ Engine & Drivetrain 02-A0016 Chain $ $ $ 0.06 $ - $ - $ Engine & Drivetrain 02-A0017 Axles $ $ 4.52 $ 3.41 $ 0.26 $ - $ Engine & Drivetrain 02-A0018 Differential Mounts $ $ - $ $ 8.69 $ - $ Engine & Drivetrain 02-A Differential Mounts Diff. Left Bearing Housing $ $ 3.71 $ $ - $ - $ Engine & Drivetrain 02-A Differential Mounts Diff. Right Bearing Housing $ $ 3.43 $ $ - $ - $ Engine & Drivetrain 02-A Differential Mounts Diff. Left Mounting Bracket $ $ 3.49 $ 5.52 $ 9.92 $ - $ Engine & Drivetrain 02-A Differential Mounts Diff. Right Mounting Bracket $ $ 2.64 $ 7.80 $ - $ - $ Engine & Drivetrain 02-A Differential Mounts Diff. Alignment Bar $ $ 0.72 $ 2.76 $ - $ - $ Engine & Drivetrain 02-A0019 Sprocket / Mount $ $ - $ 5.19 $ 1.70 $ - $ Engine & Drivetrain 02-A Sprocket / Mount Rear Sprocket $ $ 3.78 $ $ - $ - $ Engine & Drivetrain 02-A Sprocket / Mount Front Sprocket $ $ 2.24 $ 7.71 $ - $ - $ Engine & Drivetrain 02-A Sprocket / Mount Mount $ $ 8.15 $ $ - $ - $ Engine & Drivetrain 02-A0020 Differential $ $ $ $ 2.71 $ - $ Engine & Drivetrain 02-A Differential Differential End Cap -LH $ $ 7.27 $ $ - $ - $ Engine & Drivetrain 02-A Differential Differential Housing $ $ 7.27 $ $ - $ - $ Engine & Drivetrain 02-A Differential Differential End Cap - RH $ $ 8.48 $ $ - $ - $ Engine & Drivetrain 02-A Differential Tripod Housings $ $ 8.17 $ $ - $ - $ Engine & Drivetrain Differential Differential Bearings Incl. in Differential 02-A0020 $ - $ - $ - $ - $ - $ Engine & Drivetrain Differential Differential Internals Incl. in Differential 02-A0020 $ - $ - $ - $ - $ - $ Engine & Drivetrain 02-A0021 CV Joints $ $ $ 0.56 $ 0.71 $ - $ Engine & Drivetrain 02-A0022 Shields $ $ - $ 4.13 $ 0.28 $ - $ Engine & Drivetrain 02-A Shields Chain Guard $ $ 1.48 $ 5.40 $ - $ 0.17 $ Engine & Drivetrain 02-A0023 Engine and Diff Oil $ $ 2.70 $ 0.12 $ 1.06 $ - $ Engine & Drivetrain 02-A0024 Dry Sump $ $ - $ $ 1.60 $ 1.33 $ Engine & Drivetrain 02-A Dry Sump Tank $ $ $ $ - $ 1.33 $ Engine & Drivetrain 02-A Dry Sump Pan $ $ $ $ 0.72 $ - $ Engine & Drivetrain 02-A Dry Sump Pump $ $ $ 5.99 $ - $ - $ Engine & Drivetrain Area Total $ 2, $ $ $ $ 3, Total

4 Line Num. Area of Commodity Assm / Part # Assembly Component Description Unit QTY 77 Frame & Body 03-A0001 Pedals $ $ - $ $ 2.16 $ - $ Frame & Body 03-A Pedals Accelerator Pedal $ $ 0.93 $ $ 0.04 $ - $ Frame & Body 03-A Pedals Brake Pedal $ $ 2.03 $ $ - $ - $ Frame & Body 03-A Pedals Base Plate $ $ 3.14 $ $ - $ - $ Frame & Body 03-A Pedals Master Cylinder Mount $ $ 2.35 $ $ - $ - $ Frame & Body 03-A Pedals Pivot Pin $ $ 0.29 $ 4.09 $ 6.45 $ - $ Frame & Body 03-A Pedals Cable Mount $ $ 0.98 $ 2.15 $ 0.04 $ - $ Frame & Body 03-A0002 Shifter $ $ $ $ 0.71 $ 0.50 $ Frame & Body 03-A Shifter Clutch Handle $ $ 0.52 $ 1.48 $ - $ - $ Frame & Body 03-A Shifter Shifter Handle $ $ 0.72 $ 4.08 $ - $ - $ Frame & Body 03-A Shifter Shifter Plate $ $ 0.11 $ 1.94 $ - $ - $ Frame & Body 03-A Shifter Mounting Plate $ $ 0.41 $ 1.76 $ - $ - $ Frame & Body 03-A Shifter Push / Pull Cable Mounts $ $ 0.05 $ 1.33 $ - $ - $ Frame & Body 03-A Shifter Splined Lever Arm $ $ 0.54 $ 3.61 $ - $ - $ Frame & Body 03-A Shifter Shift Knob $ $ 0.32 $ 1.38 $ - $ - $ Frame & Body 03-A Shifter Clutch Cable Restraint $ $ 0.09 $ 2.44 $ - $ - $ Frame & Body 03-A Shifter Ignition Cut $ $ 0.07 $ 0.89 $ - $ - $ Frame & Body 03-A Shifter Knob Thread $ $ 0.10 $ 0.21 $ - $ - $ Frame & Body 03-A Shifter Shifter Push / Pull Clevis $ $ 0.12 $ 1.45 $ - $ - $ Frame & Body Shifter Thottle Controls Incl. in Shifter 03-A0002 $ - $ - $ - $ - $ - $ Frame & Body Shifter Shifter Cable / Linkage Incl. in Shifter 03-A0002 $ - $ - $ - $ - $ - $ Frame & Body 03-A0003 Frame $ $ - $ $ - $ $ Frame & Body 03-A Frame Frame Members $ $ $ $ - $ - $ Frame & Body 03-A0004 Mounts Integral to Frame $ $ - $ 2.40 $ 0.72 $ 0.67 $ Frame & Body 03-A Mounts Integral to Frame Harness Mounts $ $ 0.13 $ 0.20 $ - $ - $ Frame & Body 03-A0005 Body $ $ - $ - $ $ - $ Frame & Body 03-A Body Nose Cone $ $ $ $ - $ - $ Frame & Body 03-A Body Side Pods $ $ $ $ - $ - $ Frame & Body 03-A Body Floor and Side Cover $ $ $ $ - $ - $ Frame & Body Area Total $ $ $ $ $ 1, Electrical 04-A0001 ECM / Engine Electronics $ 1, $ 1, $ 2.13 $ 0.04 $ - $ 1, Electrical 04-A0002 Wire Harness / Connectors $ $ $ $ 0.88 $ - $ Electrical 04-A0003 Dash Panel $ $ - $ 5.68 $ - $ 0.33 $ Electrical 04-A Dash Panel Dash $ $ 4.08 $ $ - $ - $ Electrical 04-A0004 Kill Switches $ $ $ 3.50 $ - $ - $ Electrical 04-A0005 Fuses Includes all fuses $ $ 9.50 $ 4.60 $ - $ - $ Electrical 04-A0006 Brake Light $ $ 4.00 $ 2.10 $ 0.02 $ - $ Electrical 04-A0007 Indicator Lights $ $ 5.10 $ 5.94 $ 0.03 $ - $ Electrical 04-A0008 Battery $ $ $ 0.19 $ - $ - $ Electrical 04-A0009 Relays Includes all relays $ $ $ 8.70 $ 0.05 $ - $ Electrical 04-A0010 Starter Button $ $ 1.00 $ 1.92 $ 0.02 $ - $ Electrical Area Total $ 1, $ $ 1.04 $ 0.33 $ 1, Misc., Fit & Finish 05-A0001 Seat $ $ 0.15 $ 1.65 $ 0.36 $ - $ Misc., Fit & Finish 05-A Seat Seat Layup $ $ $ $ - $ - $ Misc., Fit & Finish 05-A0002 Safety Harness $ $ $ $ 5.22 $ - $ Misc., Fit & Finish 05-A0003 Paint - Frame & Body $ $ $ $ - $ - $ Misc., Fit & Finish Brake Light Housing Incl. in Brake Light 04-A0006 $ - $ - $ - $ - $ - $ Misc., Fit & Finish 05-A0004 Firewall $ $ - $ $ - $ 1.00 $ Misc., Fit & Finish 05-A Firewall Firewall Plate $ $ 7.02 $ 1.75 $ - $ - $ Misc., Fit & Finish Safety Shields Incl. in Body 03-A0005 $ - $ - $ - $ - $ - $ Misc., Fit & Finish 05-A0005 Headrest $ $ $ 3.99 $ - $ - $ Misc., Fit & Finish 05-A0006 Roll Hoop Padding $ $ 4.10 $ 4.01 $ - $ - $ Misc., Fit & Finish 05-A0007 Impact Attenuator $ $ - $ $ 0.56 $ 1.33 $ Misc., Fit & Finish 05-A Impact Attenuator Honeycomb $ $ $ - $ - $ - $ Misc., Fit & Finish 05-A Impact Attenuator Plate $ $ 7.41 $ 0.56 $ - $ - $ Misc., Fit & Finish 05-A Impact Attenuator Mounts $ $ 0.32 $ 3.14 $ - $ - $ Misc., Fit & Finish Area Total $ $ $ 6.14 $ 2.33 $ Steering System 06-A0001 Steering Rack & Pinion $ $ - $ $ 0.30 $ 0.17 $ Steering System 06-A Steering Rack & Pinion Rack $ $ 2.09 $ $ - $ - $ Steering System 06-A Steering Rack & Pinion Clevis $ $ 0.34 $ 1.16 $ - $ - $ Steering System 06-A Steering Rack & Pinion Housing $ $ 8.75 $ $ - $ - $ Steering System 06-A Steering Rack & Pinion Pinion $ $ 0.17 $ $ - $ - $ Steering System 06-A Steering Rack & Pinion Spline $ $ 0.13 $ 1.91 $ - $ - $ Steering System 06-A Steering Rack & Pinion Mounting Plate $ $ 2.42 $ 3.19 $ 0.36 $ - $ Steering System 06-A0002 Tie Rods $ $ $ $ 0.72 $ - $ Steering System 06-A Tie Rods Tie Rod Tubes $ $ 0.05 $ 4.39 $ - $ 0.17 $ Steering System 06-A0003 Steering Column $ $ $ 1.14 $ - $ 0.67 $ Steering System 06-A Steering Column Lower Shaft $ $ 2.00 $ 0.30 $ - $ - $ Steering System 06-A Steering Column Upper Shaft $ $ 0.90 $ 1.58 $ - $ - $ Steering System 06-A Steering Column Spline $ $ 0.25 $ 1.61 $ - $ - $ Steering System 06-A0004 Steering Wheel $ $ - $ 2.25 $ - $ 1.00 $ Steering System 06-A Steering Wheel CF Wheel $ $ 1.98 $ $ - $ - $ Steering System 06-A Steering Wheel Wheel Insert $ $ 0.09 $ $ - $ 0.17 $ Steering System 06-A0005 Steering Quick Release $ $ 1.00 $ 3.94 $ 0.27 $ - $ Steering System 06-A Steering Quick Release Shaft $ $ 0.66 $ 3.35 $ - $ 0.17 $ Steering System 06-A Steering Quick Release Release Mechanism $ $ 1.11 $ 6.12 $ - $ 0.17 $ Steering System Steering Rod Ends & Clevis Incl. in Rack 06-A0001 $ - $ - $ - $ - $ - $ Steering System Area Total $ $ $ 2.07 $ 2.52 $ Total

5 Line Num. Area of Commodity Assm / Part # Assembly Component Description Unit QTY 152 Suspension System 07-A0001 Front Spring and Dampers $ $ $ 1.07 $ 0.09 $ - $ Suspension System 07-A0002 Rear Spring and Dampers $ $ $ 1.07 $ 0.09 $ - $ Suspension System 07-A0003 Rear-Anti Roll $ $ $ 7.02 $ 0.18 $ 1.67 $ Suspension System 07-A Rear-Anti Roll Rear-Anti Roll Bar $ $ 1.45 $ 1.79 $ - $ - $ Suspension System 07-A Rear-Anti Roll Mounts $ $ 2.16 $ 1.22 $ - $ - $ Suspension System 07-A Rear-Anti Roll Clevis $ $ 0.25 $ 1.39 $ - $ - $ Suspension System 07-A Rear-Anti Roll Anti-Roll Bar Push Rods $ $ 0.56 $ 0.32 $ - $ - $ Suspension System 07-A0004 Push Rods $ $ $ $ 0.72 $ - $ Suspension System 07-A Push Rods Front Push Rods $ $ 0.35 $ 2.96 $ - $ - $ Suspension System 07-A Push Rods Rear Push Rods $ $ 0.34 $ 2.96 $ - $ - $ Suspension System 07-A0005 Front A-Arms Includes Both Sides $ $ $ $ 0.72 $ - $ Suspension System 07-A Front A-Arms Tubes $ $ 1.97 $ 8.63 $ - $ - $ Suspension System 07-A Front A-Arms Threaded Rod End Adapter $ $ 0.85 $ $ - $ - $ Suspension System 07-A Front A-Arms Bearing Cup $ $ 1.06 $ 6.77 $ - $ 0.67 $ Suspension System 07-A0006 Rear A-Arms Includes Both Sides $ $ $ $ 0.72 $ - $ Suspension System 07-A Rear A-Arms Tubes $ $ 1.97 $ 8.63 $ - $ 0.67 $ Suspension System 07-A Rear A-Arms Threaded Rod End Adapter $ $ 0.85 $ $ - $ - $ Suspension System 07-A Rear A-Arms Bearing Cup $ $ 1.06 $ 6.77 $ - $ 0.67 $ Suspension System 07-A0007 Front Bell Cranks $ $ 5.11 $ 7.59 $ 0.51 $ 0.67 $ Suspension System 07-A Front Bell Cranks Plate $ $ 1.08 $ 0.67 $ - $ - $ Suspension System 07-A Front Bell Cranks Mount $ $ 0.12 $ 1.25 $ - $ - $ Suspension System 07-A Front Bell Cranks Spacer $ $ - $ 0.36 $ - $ - $ Suspension System 07-A0008 Rear Bell Cranks $ $ 5.11 $ 7.59 $ 0.41 $ 0.67 $ Suspension System 07-A0008 Rear Bell Cranks Plate $ $ 0.92 $ 1.60 $ - $ - $ Suspension System 07-A0008 Rear Bell Cranks Mount $ $ 0.16 $ 0.15 $ - $ - $ Suspension System 07-A0008 Rear Bell Cranks Spacer $ $ - $ 0.35 $ - $ - $ Suspension System 07-A0009 Uprights Includes FL, FR, RL and RR $ $ $ $ 1.08 $ - $ Suspension System 07-A Uprights Upright Includes Front and Rear $ $ $ $ - $ - $ Suspension System 07-A Uprights Threaded Insert Includes Front and Rear $ $ 1.27 $ $ 0.27 $ - $ Suspension System Rod Ends Included in individual parts $ - $ - $ - $ - $ - $ - multiple 182 Suspension System 07-A0010 Suspension Mounts Includes 32 Mounts $ $ - $ $ - $ $ Suspension System 07-A Suspension Mounts Square Mounts $ $ 0.04 $ 0.30 $ - $ - $ Suspension System 07-A Suspension Mounts Round Mounts $ $ 0.04 $ 0.34 $ - $ - $ Suspension System 07-A0011 Toe Links Includes Left and Right $ $ $ $ 0.72 $ - $ Suspension System 07-A Toe Links Rods $ $ 0.39 $ 1.08 $ - $ - $ Suspension System Area Total $ 1, $ $ 8.50 $ $ 2, Wheels & Tires 08-A0001 Wheels $ $ $ 0.13 $ - $ - $ Wheels & Tires 08-A0002 Lug Nuts Assembly $ $ - $ 2.13 $ - $ - $ Wheels & Tires 08-A Lug Nuts Assembly Lug Nuts $ $ 2.05 $ 6.24 $ - $ - $ Wheels & Tires 08-A0003 Tires $ $ $ - $ - $ - $ Wheels & Tires 08-A0004 Valve Stems $ $ 1.00 $ 0.19 $ - $ - $ Wheels & Tires 08-A0005 Wheel Weights $ $ 4.00 $ - $ - $ - $ Wheels & Tires 08-A0006 Wheel Bearings $ $ $ 0.19 $ - $ - $ Wheels & Tires Wheel Studs Incl. in Hubs 08-A0007/A0008 $ - $ - $ - $ - $ - $ Wheels & Tires 08-A0007 Rear Hub $ $ $ 3.84 $ - $ - $ Wheels & Tires 08-A Rear Hub Hub $ $ $ $ 1.92 $ - $ Wheels & Tires 08-A0008 Front Hub $ $ $ 3.84 $ - $ - $ Wheels & Tires 08-A Front Hub Hub $ $ $ $ - $ - $ Wheels & Tires Area Total $ 1, $ $ 3.84 $ - $ 2, Total Totals $ 8, $ 3, $ $ $ 12,198.88