An Integrated Model of Aggregate Production Planning With Maintenance Costs. F. Khoshalhan * & A. Cheraghali Khani

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1 nernaonal Journal of ndusral Engneerng & Producon Managemen (202) June 202, Volume 23, Number pp hp://jepm.us.ac.r/ An negraed Model of Aggregae Producon Plannng h Manenance oss F. Khoshalhan * & A. heraghal Khan Fard Khoshalhan, Asssance Professor, ndusral Engneerng, KNU Al heraghal Khan, Maser of Scence, ndusral Engneerng, KNU Keywords Aggregae Producon Plannng, Manenance, negraed Model ABSRA One knd of mderm producon sysem, aggregae producon plannng, denfes he opmum producon plan for each producon perod. he goal of aggregae producon plannng s o forecas fuure demand swngs. On he oher hand, manenance sysem denfes he proper me for prevenve manenance and resrans from break downs and reduces manenance coss. Due o he mporance of hese wo sysems, n recen years, here has generaed dfferen models ndependenly. he curren research has proposed an negraed aggregae producon plannng model consderng he me and coss of manenance. hs model ndcaes he opmum producon sze among he opmum me of prevenve manenance. As a fnal pon, n order o check he relably of he proposed model, an example has been examned. Resuls show ha a consderable amoun of cos has been saved by applyng he model. 202 US Publcaon, JEPM. Vol. 23, No., All Rghs Reserved * orrespondng auhor. Fard Khoshalhan Emal: khoshalhan@knu.ac.r

2 SSN: hp://jepm.us.ac.r/ * al_cheraghalkhan@sna.knu.ac.r khoshalhan@knu.ac.r *

3 SEM SEMOPS Goal Programmng 2 Sep Mehod 3 Sequenal Mulple Objecve Problem Solvng 4 Seup Decsons (FMOLP). 5 Decson Suppor Sysem (DSS)

4 2 Herarchcal oal Producve Manenance (PM)

5 + : : d max w Sm Smax max g a u u e

6 X Y H L O nv B S PM 2 7 ) ( 6 ) 0 ( ) 9 8 ( ) 5 ( ) 4 3 ( ) 2 ( J j PM PM L H B nv S O Y X B S Y X B d max Sm w B S S max max L H 0 H L 0 nv B O ga g X u O Y u M km PM PM M X e ) ( M M k b

7 PM 0 fma n enancedone oherwse e Y ( PM ) kb M b M, O 0, X, Y,, H, L, nv, B, S 0 and neger,

8 Feaures Masud and Hwang 3 Baykasoglu 6 Leung and Ng 2 Leung and han 22 he proposed Model Number of producs Mulple Mulple Mulple Mulple Mulple Number of markes Sngle Sngle Sngle Mulple Sngle Plannng horzon MulPerod MulPerod MulPerod MulPerod MulPerod Number of plans Sngle Sngle Sngle Mulple Sngle Backorder onsdered onsdered onsdered onsdered onsdered Manenance me No onsdered No onsdered No onsdered No onsdered onsdered * Manenance cos No onsdered No onsdered No onsdered No onsdered onsdered * Repar cos No onsdered No onsdered No onsdered onsdered onsdered Repar me No onsdered No onsdered No onsdered No onsdered onsdered* Objecves Prof (or cos) onsdered onsdered onsdered onsdered onsdered hange n workforce level onsdered onsdered onsdered No onsdered onsdered nvenory onsdered onsdered onsdered No onsdered onsdered Backorders onsdered onsdered onsdered No onsdered onsdered Repar cos No onsdered No onsdered No onsdered onsdered onsdered Overme No onsdered No onsdered No onsdered No onsdered No onsdered Subconracng No onsdered onsdered No onsdered No onsdered onsdered Gams.22 PM U U e w

9 a b M M max max Smax Sm d g nv 0 0 B nv20 B 20 0 k PM

10 Operaon Research, New York: Van Nosrand Renhold, Buffa, E.S., auber,.h., Produconnvenory Sysems: Plannng and onrol, Homewood, llnos: rwn, Mula, J., Poler, R., Garcı asabaer, J.P., Laro, F.., "Models for Producon Plannng under Uncerany: A Revew", nernaonal Journal of Producon Economcs, Vol. 03, 2006, pp Sh, Y., Haase,., "Opmal radeoffs of Aggregae Producon Plannng wh MulObjecve and Mul apacydemand Levels", nernaonal Journal of Operaons and Quanave Managemen, Vol. 2, 996, pp Baykasoglu, A., "MOAPPS.0: Aggregae Producon Plannng usng he Mulple Objecve abu Search", nernaonal Journal of Producon Research, Vol. 39, 200, pp Hol,.., Modglan, F., Smon, H.A., "A Lnear Decson Rule for Producon and Employmen Schedulng", Managemen Scence, Vol. 2, 955, pp Hol,.., Modglan, F., Muh, J.F., "Dervaon of a Lnear Decson Rule for Producon and Employmen", Managemen Scence, Vol. 2, 956, pp Hol,.., Modglan, F., Muh, J.F., Smon, H.A., Plannng Producon nvenores and ork Force, Prence Hall, Englewood lffs, NJ, Sevenson,.J., Producon /Operaon Managemen, McGrawhll, Nam, S.J., Logendran, R., "Aggregae Producon Plannng A Survey of Models and Mehodologes", European Journal of Operaonal Research, Vol. 6, 992, pp Mazzola, J.B., Neebe, A.., & Rump,.M., "Mulproduc producon plannng n he presence of workforce Learnng", European Journal of Operaonal Research, Vol. 06, 998, pp MASUD, A.S.M., HANG,.L., An Aggregae Producon Plannng Model and Applcaon of hree Mulple Objecve Decson Mehods. nernaonal Journal of Producon Research, Vol. 8, 980, pp Leung, S..H.., u, Y., La, K.K., "MulSe Aggregae Producon Plannng wh Mulple Objecves: a Goal Programmng Approach", Producon Plannng & onrol, Vol. 4, 2003, pp avakkolmoghaddam, R., Safae, N., Solvng a Generalzed Aggregae Producon Plannng Problem by Genec Algorhms, J. of ndusral Engneerng n., Vol. 2, No., 2006, Hax, A.., andea, D., Producon and nvenory Managemen, Englewood lffs, NJ: PrenceHall, Hax, A.., "Aggregae Producon Plannng", n: J. Models and S. Elmaghraby (eds.), Handbook of

11 3 Aghezzaf, E.H., Jamal, M.A., AKad, D., An negraed Producon and Prevenve Manenance Plannng Model, European Journal of Operaonal Research, Vol. 8, 2007, pp ensen, L., hung,.h., negrang Manenance and Producon Decsons n a Herarchcal Producon Plannng Envronmen, ompuers & Operaons Research, Vol. 26, 999, pp Da Slva,.G., Fguera, J, Lsboa, J., Barman, S., "An neracve Decson Suppor Sysem for an Aggregae Producon Plannng Model Based on mulple rera Mxed neger Lnear Programmng", Omega, Vol. 34, 2006, pp Lang,.F, Applyng Fuzzy Goal Programmng o Producon/ransporaon Plannng Decsons n a Supply han, nernaonal Journal of Sysems Scence, Volume 38, ssue 4, 2007, pp Lang,.F, Fuzzy MulObjecve Producon / Dsrbuon Plannng Decsons wh MulProduc and Mulme Perod n a Supply han, ompuers & ndusral Engneerng, Vol 55, 2008, pp ang, R., Lang,.F, Applcaon of Fuzzy Mul Objecve Lnear Programmng o Aggregae Producon Plannng, ompuers & ndusral Engneerng, Vol. 46, 2004, pp Leung, S..H., Ng,., "A Goal Programmng Model for Producon Plannng of Pershable Producs wh Posponemen", ompuers & ndusral Engneerng, Vol. 53, 2007, pp Leung, S..H., han, S.S.., "A Goal Programmng Model for Aggregae Producon Plannng wh Resource Ulzaon onsran", ompuers & ndusral Engneerng, Vol. 56, 2009, pp Mann L. Manenance managemen. Lexngon, MA: D.. Heah and ompany, ensen L. Decson Suppor for he negraon of Manenance Acves wh Fron End Producon Plannng Acves. Dsseraon, Unversy of Kenucky, Nakajma S., nroducon o PM. ambrdge: Producvy Press, Rhyne DM. oal Plan Performance Advanages hrough oal Producon Manenance. APS onference Proceedngs, rp. APS urrcula and er"caon ouncl, Aghezzaf, E.H., Najd, N.M., negraed Producon Plannng and Prevenve Manenance n Deerorang Producon Sysems, nformaon Scences, Vol. 78, 2008, pp Behnezhad, A.R., Khoshnevs, B., he Effecs of Manufacurng Progress Funcon on Machne Requremens and Aggregae Plannng Problems, Vol 26, ssue 2, 988, pp Kogan, K., Porougal, V., MulPerod Aggregae Producon Plannng n a NewsVendor Framework, Journal of he Operaonal Research Socey, Vol 57, 2006, pp

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