Dulux Powder and Industrial Coatings PRODUCT APPRAISAL REPORT No PA 1427 Issue 2
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1 WSAA Product Appraisal PA1427 Issue 2 1 Dulux Powder and Industrial Coatings PRODUCT APPRAISAL REPORT No PA 1427 Issue 2 Kulorthene Abcite 1060/X60 Thermoplastic Polymeric Coating AS/NZS 4158: 2003 Thermal-bonded polymeric coatings on valves and fittings for water industry purposes 1 st Issue Published: 13 May nd Issue Published 9 March 2017
2 WSAA Product Appraisal Report No Document History The following information indicates the changes made to this document. Date Version File Location 27/3/ st Issue Peer Review Draft 12/5/ st Issue Published 9/3/ nd Issue Published U:\PP1 Industry Performance and Regulation\PP1-012 Product Appraisals\Civil Asset Infrastructure\2014\PA 1427 Dulux - Kulorthene Abcite X60 & 1060 Dark Blue\PA 1427 Report\Final Report\PA1427 Dulux Kulorthene Abcite 1060X60 Peer Review.docx U:\PP1 Industry Performance and Regulation\PP1-012 Product Appraisals\Civil Asset Infrastructure\2014\PA 1427 Dulux - Kulorthene Abcite X60 & 1060 Dark Blue\PA 1427 Report\Final Report\PA1427 Dulux Kulorthene Abcite 1060X60 Published Report.docx U:\PP1 Industry Performance and Regulation\PP1-012 Product Appraisals\Civil Asset Infrastructure\2014\PA 1427 Dulux - Kulorthene Abcite X60 & 1060 Dark Blue\PA 1427 Report\Final Report\PA1427 Issue 2 Dulux Kulorthene Abcite 1060X60 Published Report.docx Peer Reviewers Name/Title Organisation Date IPAM Expert Panel WSAA 10/05/2015 Peter Pittard, WSAA Contractor WSAA 8/3/2017 Approvals Name/Title Signature Date Carl Radford, Product Appraisal Manager Carl Radford 12/05/2015 Carl Radford, Product Appraisal Manager Carl Radford 9/3/2017
3 WSAA Product Appraisal PA1427 Issue 2 3 Overview of WSAA The Water Services Association of Australia (WSAA) is the peak industry body that supports the Australian Urban Water Industry. Its members and associate members provide water and sewerage services to approximately 20 million Australians and many of Australia s largest industrial and commercial enterprises. The Association facilitates collaboration, knowledge sharing, networking and cooperation within the urban water industry. It is proud of the collegiate attitude of its members which has led to industry-wide approaches to national water issues. WSAA can demonstrate success in the standardisation of industry performance monitoring and benchmarking, as well as many research outcomes of national significance. The WSAA Executive retains strong links with policy makers and legislative bodies and their influences, to monitor emerging issues of importance to the urban water industry. WSAA is regularly consulted and its advice sought by decision makers when developing strategic directions for the water industry. WSAA was formed in 1995 as a non-profit organisation to foster the exchange of information relating to the provision of urban water services between industry, government and the community, and to promote sustainable water resource management. The Association s main activities focus on four areas: 1. Influencing national and state policies on the provision of urban water services and sustainable water resource management; 2. Promoting debate on environmentally sustainable development and management of water resources and the community health requirements of public water supplies; 3. Improving industry performance and establishing benchmarks and industry leading practices for water service processes; and 4. Fostering the exchange of information on education, training, research, water and wastewater management and treatment and other matters of common interest. Copyright This document is copyrighted. Apart from any use as permitted under the Copyright Act 1968, no part of this document may be reproduced or transmitted in any form or by any means, electronically or mechanical, for any purpose, without the express written permission of Water Services Association of Australia Limited. Copyright 2017 by WATER SERVICES ASSOCIATION of Australia Limited All rights reserved.
4 WSAA Product Appraisal PA1427 Issue 2 4 CONTENTS 1 EXECUTIVE SUMMARY Recommendation THE APPLICANT The Manufacturer THE PRODUCT SCOPE OF THE APPRAISAL APPRAISAL CRITERIA General Quality Assurance Requirements Performance Requirements COMPLIANCE WITH APPRAISAL CRITERIA Compliance with Quality Assurance Requirements Compliance with Performance Requirements Coating System Specification Contamination of Drinking Water Performance Tests PACKAGING AND TRANSPORTATION WATER AGENCY EXPERIENCE WITH THE PRODUCT OR FIELD TESTING REPORT PRODUCT WARRANTY LIFE EXPECTANCY FUTURE WORKS REPORT RECOMMENDATION DISCLAIMER Issue of Report Limits on Reliance on Information and Recommendations Disclaimer of liability Intellectual Property and other rights Need for independent assessment No Updating No Warranty APPENDIX A - TECHNICAL MANUAL/BROCHURES APPENDIX B - QUALITY ASSURANCE AND PRODUCT CERTIFICATION CERTIFICATES AND SCHEDULES APPENDIX C - SUPPLIER CONTACTS... 41
5 WSAA Product Appraisal PA1427 Issue EXECUTIVE SUMMARY This Issue 2 is an update of WSAA Product Appraisal Report It incorporates details of ISO Type 5 Product Certification (StandardsMark) and updates other quality certification details. Kulorthene Abcite X60 and Abcite 1060 are thermoplastic polymeric coatings suitable for application to metal valves and fittings. Both coatings have the same formulation with a different particle size range. Abcite X60 is more conducive to electrostatic spray application whilst Abcite 1060 is more conducive to fluidized bed application. The powder coatings comply with AS/NZS Thermal bonded polymeric coatings on valves and fittings for water industry purposes. Kulorthene Abcite 1060/X60 is manufactured by Axalta Coating Systems in Bulle, Switzerland and is supplied and distributed by Dulux Powder & Industrial Coatings in Australia and New Zealand. Axalta Coatings Systems is a leading global coatings company dedicated solely to the development, manufacture and sale of liquid and powder coatings. The company, previously an operating unit of Du Pont, has over 145 years of experience in the coatings industry and currently employs approximately 12,000 people worldwide with 35 manufacturing plants, doing business in 130 countries. Dulux Powder & Industrial Coatings is the largest powder coating supplier in Australia and New Zealand. As a pioneer in the powder coatings industry, Dulux Powder & Industrial Coatings offers a wide range of stock and custom made powder coating colours and technologies. Axalta holds an AS/NZS ISO 9001:2008 licence issued by Swiss Association for Quality and Management Systems (SQS). Dulux holds an AS/NZS ISO 9001:2008 licence issued by Global Compliance Solutions (GCS) The coatings have StandardsMark product certification to AS/NZS 4158:2003. Kulorthene Abcite 1060/X60 is deemed as fit for purpose and based on the information available, this product has been rated B with a life expectancy in excess of 50 years. This rating is only a general guide to life expectancy and may increase or decrease as a result of the system operating conditions, preventative maintenance programs, operating environment and other geographical and site specific factors. 1.1 Recommendation It is recommended that WSAA members and associates, subject to any specific requirements of the member or associate, accept Kulorthene Abcite 1060/X60 as an acceptable coating for application to valves and fittings for use in the water industry. 2 THE APPLICANT Dulux Powder and Industrial Coatings is a member of the Dulux Group. Dulux Group employs approximately 3,800 people in Australia, New Zealand, Papua New Guinea, South-East Asia and China and reports under 5 operating segments. Paints and Coatings Australia and New Zealand Leading Australian and New Zealand manufacturers and marketers of premium branded decorative paints, texture coatings, protective coatings, and woodcare coatings for the existing home, new housing, commercial construction, infrastructure and industrial markets. Its portfolio of brands includes Dulux, Cabot's, Berger and British Paints. Consumer and Construction Products Leading Australian and New Zealand manufacturer and marketer of high performance
6 WSAA Product Appraisal PA1427 Issue 2 6 coatings, adhesives, sealants and construction chemicals, as well as decorative concrete solutions and a range of concreting and light construction equipment for the Australian and New Zealand civil engineering, industrial, commercial, infrastructure and residential construction markets. Garage Doors & Openers Leading Australian and New Zealand manufacturer and marketer of premium branded garage doors and automatic openers for residential and commercial use. Its brands include B&D. Lincoln Sentry Leading Australian suppliers and distributors of hardware and components to the cabinet and furniture making industry; the window door and glazing industries and the niche industrial tape and insulation markets. Other This segment includes: the Yates Garden Care business in Australia and New Zealand; Powder & Industrial Coatings business in Australia and New Zealand; DGL Camel joint venture in China and Hong Kong and its DGL International business in South East Asia; and Dulux Paints business in Papua New Guinea. Dulux Powder & Industrial Coatings is the largest powder coating supplier in Australia and New Zealand. As a pioneer in the powder coatings industry, Dulux Powder & Industrial Coatings offers a wide range of stock and custom made powder coating colours and technologies. 2.1 The Manufacturer Axalta Coatings Systems is a leading global coatings company dedicated solely to the development, manufacture and sale of liquid and powder coatings. The company provides a range of performance and transportation coatings for manufacturers of light and commercial vehicles, the refinish aftermarket and for many industrial applications. The company, previously an operating unit of Du Pont, nominates the following profile: Over 145 years of experience in the coatings industry More than 12,000 people who create, manufacture, distribute and support our products and services Doing business in 130 countries 35 manufacturing plants around the world 7 Research & Development centers on four continents Over 1,800 patents held or pending 45 training centers to support customers around the globe More than 120,000 customers including 4,000 distributors Annual revenue in excess of $4.3 billion Headquartered in Philadelphia, Axalta manages its business in five regions servicing North America, Latin America (including Mexico), China, East and South Asia, and Europe, Middle East and Africa. 3 THE PRODUCT Kulorthene Abcite X60 and 1060 are high build thermoplastic powder coatings complying with AS/NZS Thermal bonded polymeric coatings on valves and fittings for water industry purposes. Both X60 and 1060 have the same formulation with a different particle size
7 WSAA Product Appraisal PA1427 Issue 2 7 range. Abcite X60 is more conducive to electrostatic spray application whilst Abcite 1060 is more conducive to fluidized bed application. Kulorthene Abcite 1060/X60 is based on DuPont Surlyn resin, the same polymer used for the tough outer surface of golf balls. The coating is suitable for application to metal surfaces commonly utilized for valves and fittings in the water industry, including ductile and grey cast iron, steel and copper alloys. It provides adhesion by chemical bonding to the metal substrate without the need for a separate adhesive primer and is typically applied with film thicknesses between 300µm and 500µm, which complies with AS/NZS4158, although the recommended minimum film thickness is 350µm. 4 SCOPE OF THE APPRAIS AL The scope of this appraisal covers Kulorthene Abcite X60 and Kulorthene Abcite 1060, high build thermoplastic coatings in dark blue colour (RAL 5017), for application to ferrous substrates. 5 APPRAISAL CRITERIA 5.1 General Appraisal criteria is determined by the WSAA Infrastructure and Materials (IPAM) Network and regularly reviewed to ensure that the criteria reflect the requirements of WSAA members. 5.2 Quality Assurance Requirements The WSAA IPAM Network accepts polymeric coatings manufactured under cover of a third party certified management system complying with AS/NZS ISO 9001 and having ISO Type 5 product certification in accordance with AS/NZS 4158:2003 Thermal-bonded polymeric coatings on valves and fittings for water industry purposes, by a JAS-ANZ accredited Conformity Assessment Body (CAB) or by a CAB accredited by international accreditation system recognised by JAS-ANZ. 5.3 Performance Requirements The Kulorthene Abcite 1060/X60 coating has been appraised for compliance with AS/NZS 4158:2003 Thermal-bonded polymeric coatings on valves and fittings for water industry purposes. 6 COMPLIANCE WITH APPRAISAL CRITERIA 6.1 Compliance with Quality Assurance Requirements Dulux has submitted copies of Quality Assurance licenses as listed below and included in Appendix B. Dulux Powder and Industrial Coatings: ISO 9001:2008 issued by Global Compliance Solutions (GCS) Axalta Polymer Powders: ISO 9001:2008 issued by Swiss Association for Quality and Management Systems (SQS) Axalta Polymer Powders: ISO Type 5 Product Certification (StandardsMark) to AS/NZS 4158:2003 issued by SAI-Global. 6.2 Compliance with Performance Requirements Coating System Specification AS/NZS 4158 Clause 2.2 nominates that the coating system shall be specified in accordance with Appendix D. Dulux has submitted a copy of a document entitled Processing Guide for the Application of Kulorthene Thermoplastic Powder Coating that details the requirements for the specification of the coating system. This is included in Appendix A. A separate documents detailing recommended repair procedures are also provided in Appendix A.
8 WSAA Product Appraisal PA1427 Issue Contamination of Drinking Water Dulux has submitted test reports from the Australian Water Quality Centre demonstrating compliance of Kulorthene Abcite 1060/X60 to AS/NZS 4020 when exposed at area to volume ratios of 15,000 mm 2 /L. In addition test reports from the Australian Water Quality Centre have been submitted to demonstrate compliance of the recommended wet epoxy repair compound, Dulux Duremax Performance Tests Dulux has submitted reports from CSIRO to demonstrate compliance with the type test requirements of AS/NZS The required tests are Hot Water Immersion, Water Adsorption, Flexibility, Impact Resistance, Penetration Resistance, Abrasion Resistance, Cathodic Disbondment and Thermal Stability. All results indicated a pass and in most cases far exceeded minimum requirements. CSIRO Materials Science and Engineering in Melbourne is a NATA accredited laboratory (No. 165). The ultraviolet radiation test was conducted in house by Dulux Powder, Research and Development department and the results were positive. The tests results submitted by Dulux satisfy the requirements of AS/NZS PACKAGING AND TRANSPORTATION The powder material is supplied in 20kg packages. A shelf life of 5 years is advised when stored below 25 degrees in dry conditions out of direct sunlight. 8 WATER AGENCY EXPERIENCE WITH THE PRODUCT OR FIELD TESTING REPORT Dulux has provided information of previous application of the product on valves and fittings in Europe and New Zealand. A letter of approval has been submitted from Watercare, Auckland, NZ (dated 22 May 2014). At the time of writing Australian manufacturers of valves and fittings have not used the coating. 9 PRODUCT WARRANTY a) DuluxGroup warrants that the Goods supplied will be of merchantable quality and will conform to the specifications published by it in relation to the Goods. b) DuluxGroup also accepts liability for all warranties implied to the transactions under these terms and conditions under the Consumer Guarantees Act 1993, the Sale of Goods Act 1908, and any statutory amendment or re- enactment thereof or any other legislation the effect of which cannot be excluded, All warranties and conditions that are capable of exclusion and would, apart from this provision, form part of these terms and conditions, are expressly excluded. c) Except where by legislation liability may not be limited, or where a limitation of liability would otherwise render DuluxGroup liable to a penalty, DuluxGroup's liability in connection with the sale of the Goods and these terms of sale is limited to any one of the following, as determined by DuluxGroup: i. the replacement of the Goods or the supply of equivalent Goods; ii. iii. the repair of the Goods or payment of the cost of having the Goods repaired; or the refund of the price paid by the Buyer for the Goods.
9 WSAA Product Appraisal PA1427 Issue 2 9 d) To the extent the law permits and notwithstanding any other clause of these terms and conditions, DuluxGroup excludes all liability whatsoever to the Buyer for any Consequential Loss. 10 LIFE EXPECTANCY Based on the information available and the successful performance under the nominated type test regime this product has been rated B with a life expectancy in excess of 50 years. This rating is only a general guide to life expectancy and may increase or decrease as a result of the system operating conditions, preventative maintenance programs, operating environment and other geographical and site specific factors. 11 FUTURE WORKS There are no future works requirements. 12 REPORT RECOMMENDATION It is recommended that WSAA members and associates accept or authorise Dulux Kulorthene Abcite 1060/X60 as a suitable coating for valves and fittings supplied for their pressure pipelines in water supply and sewer networks. 13 DISCLAIMER This Product Appraisal Report (Report) is issued by the Water Services Association of Australia Limited on the understanding that: This Report applies to the product(s) as submitted. Any changes to the product(s) either minor or major shall void this Report. To maintain the recommendations of this Report any such changes shall be detailed and notified to the Product Appraisal Manager for consideration and review of the Report and appropriate action. Appraisals and their recommendations will be the subject of continuous review dependent upon the satisfactory performance of products. WSAA reserves the right to undertake random audits of product manufacture and installation. Where products fail to maintain appraised performance requirements the appraisal and its recommendations may be modified and reissued. Appraisal reports will be reviewed and reissued at regular intervals not exceeding five (5) years. The following information explains a number of very important limits on your ability to rely on the information in this Report. Please read it carefully and take it into account when considering the contents of this Report. Any enquiries regarding this report should be directed to the Program Manager, Carl Radford, Phone: carl.radford@wsaa.asn.au Issue of Report This Report has been published and/or prepared by the Water Services Association of Australia Limited and nominated Project Manager and peer group of technical specialists (the Publishers). The Report has been prepared for use within Australia only by technical specialists that have expertise in the function of products such as those appraised in the Report (the Recipients). By accepting this Report, the Recipient acknowledges and represents to the Publisher(s) and each person involved in the preparation of the Report that the Recipient has understood and accepted the terms of this Disclaimer.
10 WSAA Product Appraisal PA1427 Issue Limits on Reliance on Information and Recommendations Disclaimer of liability Neither the Publisher(s) nor any person involved in the preparation of the Report accept(s) any liability for any loss or damage suffered by any person however caused (including negligence or the omission by any person to do anything) relating in any way to the Report or the product appraisal criteria underlying it. This includes (without limitation) any liability for any recommendation or information in the Report or any errors or omissions Intellectual Property and other rights The Water Services Association of Australia Limited does not undertake any assessment of whether the importation, manufacture, sale or use of the Product the subject of this Report infringes the intellectual property rights or proprietary rights of any person. Recipients of the report should undertake their own assessment of whether (as relevant) the importation, manufacture, sale or use of the relevant Products infringe the intellectual property rights or other proprietary rights of any person. If the Product infringes intellectual property rights or other proprietary rights there is potential for the supply of the Products to be interrupted. From time to time the Water Services Association of Australia Limited and the other Publishers may receive notice of allegations that the importation, manufacture, sale or use of the Product infringes intellectual property rights or other proprietary rights. The Water Services Association of Australia Limited's policy is to not refer to such allegations in its reports or take any other steps to put Recipients on notice of such allegations, unless and until it is aware that the allegations have been admitted or proved in Court. As such, Recipients acknowledge, agree and accept that the Water Services Association of Australia Limited may have information in its possession about intellectual property rights infringement allegations or other infringement allegations in relation to the Product which are not referred to or disclosed in this Report and which are not otherwise communicated to Recipients Need for independent assessment The information and any recommendation contained (expressly or by implication) in this Report are provided in good faith (and subject to the limitations noted in this Report). However, you should treat the information as indicative only. You should not rely on that information or any such recommendation except to the extent that you reach an agreement to the contrary with the Publisher(s). This Report does not contain all information that a person might require for the purposes of assessing any product discussed or appraised within it. The product appraisal criteria used in preparing this Report may not address all relevant aspects of the Product. Recipients should seek independent evidence of any matter which is material to their decisions in connection with an assessment of the Product and consult their own advisers for any technical information required. Any decision to use the Product should take into account the reliability of that independent evidence obtained by the Recipient regarding the Product. Recipients should also independently verify and assess the appropriateness of any recommendation in the Report, especially given that any recommendation will not take into account a Recipient s particular needs or circumstances. WSAA has not evaluated the extent of the product liability and professional indemnify insurance that the provider of the product maintains. Recipients should ensure that they evaluate the allocation of liability for product defects and any professional advice obtained in relation to the product or its specification including the requirements for product liability and professional indemnity insurance.
11 WSAA Product Appraisal PA1427 Issue No Updating Neither the Publisher(s) nor any person involved in the preparation of this Report [has] [have] any obligation to notify you of any change in the information contained in this Report or of any new information concerning the Publisher(s) or the Product or any other matter No Warranty The Publisher(s) do[es] not, in any way, warrant that steps have been taken to verify or audit the accuracy or completeness of the information in this Report, or the accuracy, completeness or reasonableness of any recommendation in this Report.
12 WSAA Product Appraisal PA1427 Issue 2 12 APPENDIX A - TECHNICAL MANUAL/BROCHURES
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36 WSAA Product Appraisal PA1427 Issue 2 36 APPENDIX B - QUALITY ASSURANCE AND PRODUCT CERTIFICATION CERTIFICATES AND SCHEDULES Copies of the following Quality Certification Certificates are also available for downloading from the WSAA Members Only IPAM Portal Website. TABLE B1 DULUX POWDER & INDUSTRIAL COATINGS - MANAGEMENT SYSTEMS Applicants Business Site Address: 31b Hillside Rd, Glenfielld Auckland, New Zealand 0627 Quality Systems Standard ISO 9001:2008 Certificate Registration No. 526Q4-1 Certifying agency Global Compliance Solutions (GCS) Expiry date of certification 15 September 2018 TABLE B2 AXALTA COATING SYSTEMS - MANAGEMENT SYSTEMS Manufacturing Plant Address: Rue St. Joseph 25, Bulle, Switzerland CH-1630 Quality Systems Standard ISO 9001:2008 Certificate Registration No Certifying agency Swiss Association for Quality and Management Systems (SQS) Expiry date of certification 24 August 2018 TABLE B3 AXALTA COATING SYSTEMS PRODUCT CERTIFICATION Manufacturing Plant Address: Rue St. Joseph 25, Bulle, Switzerland CH-1630 Quality Systems Standard AS/NZS 4158:2003 Certificate Registration No. Certifying agency SMK40580 SAI Global Expiry date of certification 28 Jul 2021
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41 WSAA Product Appraisal PA1427 Issue 2 41 APPENDIX C - SUPPLIER CONTACTS DULUX POWDER AND INDUSTRIAL COATINGS NEW ZEALAND 31B Hillside Road Glenfield, Auckland 0627 New Zealand Contact: Keith Watson, Technical Development Manager Phone: Mobile: keith.watson@dulux.co.nz AUSTRALIA 1-15 Pound Road West Dandenong South 3175 Australia Phone:
42 WSAA Product Appraisal Report No Melbourne Office Suite 802, Level 8, 401 Docklands Drive Docklands VIC 3006 Phone: (03) Fax: (03) Sydney Office Level 11, 39 Martin Place Sydney NSW 2000 GPO Box 915 Sydney NSW 2001 Phone: (02)
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