General Remarks First figure in the 4 digit code system is used for identification of the unit type. Figure/Unit type: 2 = THERMO KING 5 = CARRIER 8 = TAYLOR Important Notice The Man-hours per piece listed in this section of the Standard Time System (STS) are the Maximum allowable time for the respective repair jobs. However, it is an important duty of the repair management to ensure the number of STS hours applied, against each repair job, is minimized and that no conflicting STS codes are applied. For all repair jobs involving replacement of parts it is accept able to apply the maximum allowable time. However, for all jobs with repair in text, the actual time consumed must apply. If the actual time consumed should exceed the maximum allowable time, the latter shall apply. For your guidance, repair codes with repair in text, usually refer to repair work requiring no spare parts, troubleshooting, leak check, cleaning of components and wiring. Common to all of these repair jobs is that they will vary in complexity and time consumption, from time to time. Boxi MERC+ Universe October 2013 1
Mode RepairCd Repair Name Man-hours per piece ManHour 31 0234 MOUNT/DISMOUNT G/S FOR MAINTENANCE 1 0.50 31 0357 TROUBLE SHOOTING 9 0.10 31 0501 STARTRAK SENSOR CABLE FOR FUEL & CONSOLE 1 0.50 31 0502 STARTRAK POWERLINE EXTENSION CABLE 1 0.40 31 0503 STARTRAK GEN TRAK MODULE 1 0.30 31 0504 STARTRAK POWER LINE MODEM 1 0.30 31 0505 STARTRAK FUEL SENSOR 1 0.20 31 0506 STARTRAK GPS/CELLULAR ANTENNA ASSEMBLY 1 0.30 31 0507 RT4-RT6 CONVERSION KIT 1 1.40 31 0508 STARTRAK TROUBLESHOOTING 7 0.10 31 0509 STARTRAK COMMISSIONING AFTER INSTALLATION 1 0.20 31 0510 FIRMWARE UPGRADE FLASH 1 0.30 31 0512 REMOVE GPS HARDWARE FROM POS GENSET 1 0.30 31 0911 STEAM CLEANING 1 0.50 31 0917 HANDLING/TRUCKING CHARGE 1 0.00 31 0952 1000 HOUR PREVENTIVE MAINTENANCE 1 2.50 31 0955 DRAIN FUEL TANK FOR CONTAMINATED FUEL 5 0.10 31 0960 REFURBISHMENT OF GENSETS 1 99.00 31 0975 IMPORT TAX 1 0.00 31 0976 SALES TAX, PARTS 1 0.00 31 0977 SALES TAX, LABOUR 1 0.00 31 0978 VAT, PARTS 1 0.00 31 0979 VAT, LABOUR 1 0.00 31 1110 REPL. 1ST SHOCK MOUNT 1 0.50 31 1111 REPL. SHOCK MOUNT, 2 THRU 6 5 0.20 31 1113 REPAIR OF FORK POCKETS 20 0.10 31 1118 REPAIR OF CONTROL PANEL 15 0.10 31 1119 BOLT EXTRACTION 10 0.10 31 1120 REPL. DECALS 5 0.10 31 1121 REPAIR OF ENGINE ACCESS DOOR, PR PIECE 3 0.20 31 1122 REPL. ENGINE ACCESS DOOR, PR PIECE 3 0.30 31 1123 REPAIR OF DOOR FOR BATTERY BOX 1 0.20 31 1124 REPL. DOOR FOR BATTERY BOX 1 0.20 31 1125 REPAIR OF DOOR HINGE, PR PIECE 5 0.10 31 1126 REPL. DOOR HINGE, PR PIECE 5 0.20 31 1127 REPAIR DOOR LATCH, PR PIECE 4 0.10 31 1128 REPL. DOOR LATCH, PR PIECE 4 0.10 31 1129 REPL. CONTROL BOX 1 2.00 31 1134 REPAIR OF CLAMPING DEVICES 2 0.50 31 1135 REPL CLAMPING DEVICES 2 0.50 31 1212 REPLACE GENERATOR 1 8.00 31 1222 REPL. DIODE RECTIFIER 1 0.70 31 1243 REPL. 460 VOLT RECEPTACLE 1 0.50 31 1255 REPL. TOGGLE SWITCHES 2 0.30 31 1261 REPL. TOGGLE SWITCH BOOTS, PR PIECE 3 0.10 31 1271 REPL. GENERATOR BEARING 1 0.50 31 1311 REPL. STARTER MOTOR 1 0.70 31 1315 REPL. STARTER SOLENOID 1 0.50 31 1316 REPL. 25 AMP BREAKER 1 0.70 31 1321 REPL. 12 VOLT DC ALTERNATOR 1 0.70 31 1322 REPL. 3 AMP CIRCUIT BREAKER 1 0.20 31 1323 REPL. BRUSHES (ALTERNATOR) 1 0.30 31 1330 RE-CHARGING OF BATTERY. 1 0.10 31 1343 REPL. STOP SOLENOID 1 0.50 31 1349 REPL. ELECTRICAL FUEL HEATER 1 0.70 31 1351 REPL. LINKAGE PIVOT 1 0.30 31 1352 REPL. RETURN SPRING 1 0.10 31 1409 REPLACE HEAD GASKET 1 1.50 31 1410 REPL. VALVE COVER/GASKET 1 0.40 31 1411 REPL. ENGINE INTAKE / EXHAUST MANIFOLD 2 1.00 31 1412 REPL. ENGINE EXHAUST PIPING 2 0.30 31 1413 REPL. MUFFLER 1 0.60 31 1414 REPL. FLEXIBLE EXHAUST TUBE 1 0.30 31 1415 REPL ENGINE COVER / PANELS ASSY. 5 0.10 31 1416 REPL COMPLETE ENGINE. 1 8.00 31 1417 REPL AIR CLEANER HOUSING 1 0.70 31 1425 REPL FUEL PRIMING PUMP 1 0.30 31 1426 REPL FUEL INJECTION PUMP 1 1.50 31 1427 REPL FUEL INJECTORS, PER PIECE 4 0.30 31 1428 REPL FUEL SHUT OFF VALVE 1 0.30 31 1429 REPL FUEL CHECK VALVE 1 0.10 31 1430 REPL WATER SEPARATOR 1 0.50 31 1452 REPL PULLEY BEARING 1 0.70 31 1453 REPL PULLEYS, PER PIECE 2 0.50 31 1466 REPL FRONT OIL SEAL 1 2.50 31 1482 REPL. LUBE OIL, INCLUDING FILTERS 1 0.50 Boxi MERC+ Universe October 2013 2
31 1485 REPL OIL FILTER MOUNTING BRACKET 2 0.30 31 1489 REPL DIP STICK TUBE 1 0.10 31 1492 REPL GLOW PLUGS, PER PIECE 4 0.20 31 1510 REPAIR OF FUEL TANK 40 0.10 31 1511 REPLACE FUEL TANK 1 0.50 31 1514 REPLACE FUEL VENT 1 0.10 31 1516 REPLACE FUEL CAP 1 0.10 31 1610 REPLACE SENSOR FOR OIL GAUGE 1 0.20 31 1611 REPLACE SENSOR FOR WATER TEMP GAUGE 1 0.20 31 1612 REPLACE SENSOR FOR HOT WATER TEMPERATURE 1 0.20 31 1614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 31 1710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 1711 REPLACE WATER TEMPERATURE GAUGE 1 0.30 31 1712 REPLACE HOUR METER 1 0.30 31 1713 REPLACE AMP METER 1 0.30 31 1714 REPLACE VOLTMETER 1 0.30 31 1718 REPLACE FUEL GAUGE 1 0.30 31 2105 REPAIR OF FRAME 20 0.10 31 2110 REPL. 1ST SHOCK MOUNT 1 0.50 31 2111 REPL. SHOCK MOUNT, 2 THRU 8 7 0.20 31 2113 REPAIR OF FORK POCKETS 20 0.10 31 2114 REPAIR OF GENERATOR MOUNTING WINGS 15 0.10 31 2115 REPL. MOUNTING BOLT LANYARDS 2 0.10 31 2116 REPL MOUNTING BOLT PLATES / LOCKING BARS 2 0.20 31 2117 REPL. MOUNTING BOLTS (CLIP-ON) 2 0.10 31 2118 REPAIR OF CONTROL PANEL 15 0.10 31 2119 BOLT EXTRACTION 15 0.10 31 2120 REPL. DECALS 5 0.10 31 2121 REPAIR OF ENGINE ACCESS DOOR, PR PIECE 2 0.20 31 2122 REPL. ENGINE ACCESS DOOR, PR PIECE 2 0.30 31 2123 REPAIR OF DOOR / PANEL FOR BATTERY BOX 1 0.20 31 2124 REPL. DOOR / PANEL FOR BATTERY BOX 1 0.20 31 2125 REPAIR OF DOOR HINGE, PR PIECE 4 0.10 31 2126 REPL. DOOR HINGE, PR PIECE 4 0.20 31 2127 REPAIR DOOR LATCH, PR PIECE 2 0.10 31 2128 REPL. DOOR LATCH, PR PIECE 2 0.10 31 2129 REPL. CONTROL BOX 1 2.00 31 2130 REPAIR OF MOUNTING PLATES 2 0.10 31 2131 REPL. BUMPER PADS 2 0.20 31 2133 REPAIR OF ENGINE COVER/HOOD 15 0.10 31 2134 REPAIR OF CLAMPING DEVICES 2 0.50 31 2135 REPL CLAMPING DEVICES 2 0.50 31 2136 REPLACE BACK COVER / GRILL 1 0.10 31 2139 REPLACE MOUNTING CLAMPS / BOLTS (USLG) 4 0.10 31 2210 REPLACE GENERATOR ON UNDERMOUNT GENSET 1 5.00 31 2212 REPLACE GENERATOR ON CLIP-ON GENSET 1 8.00 31 2222 REPL. DIODE RECTIFIER 1 0.70 31 2226 REPAIR OF WIRING 10 0.10 31 2243 REPL. 460 VOLT RECEPTACLE 1 0.50 31 2245 REPL. 460 VOLT CABLE FOR RECEPTACLE 1 0.50 31 2255 REPL. TOGGLE SWITCHES 2 0.30 31 2261 REPL. TOGGLE SWITCH BOOTS, PR PIECE 3 0.10 31 2271 REPL. GENERATOR BEARING 1 0.50 31 2311 REPL. STARTER MOTOR 1 0.70 31 2315 REPL. STARTER SOLENOID 1 0.50 31 2316 REPL. 25 AMP BREAKER 1 0.70 31 2320 REPLACE VOLTAGE REGULATOR 1 0.20 31 2322 REPL. 3 AMP CIRCUIT BREAKER 1 0.20 31 2331 REPLACE BATTERY 1 0.20 31 2336 REPAIR OF BATTERY CHARGER 10 0.10 31 2337 REPL. BATTERY CHARGER 1 1.00 31 2340 REPLACE THROTTLE SOLENOID 1 0.30 31 2343 REPL. STOP SOLENOID 1 0.50 31 2344 REPLACE SPEED SOLENOID 1 0.50 31 2349 REPLACE FUEL HEATER 1 0.70 31 2351 REPL. LINKAGE PIVOT 1 0.30 31 2360 REPLACE MPC 1 0.20 31 2363 REPLACE RELAY BOARD (MPC) 1 0.30 31 2364 REPLACE PC BOARD INTERCONNECTING 1 0.10 31 2365 REPLACE RELAYS ON RELAY BOARD 1 0.10 31 2366 REPLACE INDICATOR BOARD 1 0.10 31 2368 REPLACE BEZEL (WINDOW) 2 0.10 31 2370 REPLACE EXCITER BOARD ASSEMBLY 1 0.70 31 2375 REPLACE TIMER MODULE ON TK GENSET 1 0.20 31 2409 REPLACE HEAD GASKET 1 1.50 31 2410 REPL. VALVE COVER/GASKET 1 0.40 31 2411 REPL. ENGINE INTAKE / EXHAUST MANIFOLD 2 1.00 31 2412 REPL. ENGINE EXHAUST PIPING 2 0.30 Boxi MERC+ Universe October 2013 3
31 2413 REPL. MUFFLER 1 0.60 31 2414 REPL. FLEXIBLE EXHAUST TUBE 1 0.30 31 2415 REPL ENGINE COVER / PANELS ASSY. 5 0.10 31 2416 REPL COMPLETE ENGINE. 1 8.00 31 2417 REPL AIR CLEANER HOUSING 1 0.70 31 2424 REPL FUEL LINES/HOSES 10 0.10 31 2425 REPL FUEL PRIMING PUMP 1 0.30 31 2426 REPL FUEL INJECTION PUMP 1 1.50 31 2427 REPL FUEL INJECTORS, PER PIECE 4 0.30 31 2430 REPL WATER SEPARATOR 1 0.50 31 2431 REPL RADIATOR 1 1.50 31 2432 REPL RADIATOR FAN 1 0.30 31 2434 REPL WATER PUMP 1 1.00 31 2437 REPL THERMOSTAT/GASKET 1 0.50 31 2440 REPL. FREEZE PLUG 4 0.30 31 2443 REPL RADIATOR CAP 1 0.10 31 2453 REPL PULLEY 1 0.50 31 2465 REPLACE REAR OIL SEAL 1 0.50 31 2466 REPL FRONT OIL SEAL 1 2.50 31 2470 ADJUST ENGINE RPM ON TK ECO POWER GENSET 1 0.10 31 2485 REPL OIL FILTER MOUNTING BRACKET 1 0.30 31 2489 REPL DIP STICK TUBE 1 0.10 31 2492 REPL GLOW PLUGS, PER PIECE 4 0.20 31 2510 REPAIR OF FUEL TANK 40 0.10 31 2511 REPLACE FUEL TANK 1 0.50 31 2514 REPLACE FUEL VENT 2 0.10 31 2515 REPLACE FUSIBLE PLUG 2 0.10 31 2516 REPLACE FUEL CAP 2 0.10 31 2610 REPLACE SENSOR FOR OIL GAUGE 1 0.20 31 2611 REPLACE SENSOR FOR WATER TEMP GAUGE 1 0.20 31 2612 REPLACE SENSOR FOR HOT WATER TEMPERATURE 1 0.20 31 2614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 31 2615 REPLACE LOW OIL LEVEL SENSOR 1 0.20 31 2616 REMOVE OIL SENSOR/CHANGE CHIP KIT IN CONTROLLER 1 1.00 31 2618 REPLACE RPM SENSOR 1 0.30 31 2710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 2711 REPLACE WATER TEMPERATURE GAUGE 1 0.30 31 2712 REPLACE HOUR METER 1 0.30 31 2713 REPLACE AMP METER 1 0.30 31 2714 REPLACE VOLTMETER 1 0.30 31 2718 REPLACE FUEL GAUGE 2 0.30 31 2900 REMOVAL OF FUEL HEATER 1 0.70 31 2910 REPL BRIDGE RECTIFIER (ALL WORK INCLUDED) 1 6.00 31 2915 TK,CGII M22 EXHAUST RETROFIT,TIPS 98-031 1 0.70 31 2919 INSTALL SEAL BRACKET ON FUEL CAPS 2 0.50 31 2920 HEADER PIN & BOLT HOLES MOD ON TK GENSET 1 5.00 31 2921 MODIFICATION OF MOUNTING HOLES ON (TRIG) 1 2.50 31 2930 REPL ALL PANELS ON TK GEN SGCO2000-151 1 1.00 31 2931 REPLACE RIVETS WITH BOLTS ON TK PIN STOWAGE BRACKET 4 0.10 31 2940 REPLACE KIT COOLANT SYSTEM (TIPS 97-020) 1 1.90 31 2955 2007 TK RPM & CONTROLLER MODIFICATION 1 0.50 31 2999 UPGRADE MPC SOFTWARE 1 0.10 31 3110 REPL. 1ST SHOCK MOUNT 1 0.50 31 3111 REPL. SHOCK MOUNT, 2 THRU 6 5 0.20 31 3113 REPAIR OF FORK POCKETS 20 0.10 31 3118 REPAIR OF CONTROL PANEL 15 0.10 31 3119 BOLT EXTRACTION 10 0.10 31 3120 REPL. DECALS 5 0.10 31 3121 REPAIR OF ENGINE ACCESS DOOR, PR PIECE 3 0.20 31 3122 REPL. ENGINE ACCESS DOOR, PR PIECE 3 0.30 31 3123 REPAIR OF DOOR FOR BATTERY BOX 1 0.20 31 3124 REPL. DOOR FOR BATTERY BOX 1 0.20 31 3125 REPAIR OF DOOR HINGE, PR PIECE 5 0.10 31 3126 REPL. DOOR HINGE, PR PIECE 5 0.20 31 3127 REPAIR DOOR LATCH, PR PIECE 4 0.10 31 3128 REPL. DOOR LATCH, PR PIECE 4 0.10 31 3129 REPL. CONTROL BOX 1 2.00 31 3134 REPAIR OF CLAMPING DEVICES 2 0.50 31 3135 REPL CLAMPING DEVICES 2 0.50 31 3139 REPLACE MOUNTING CLAMPS / BOLTS (USLG) 4 0.10 31 3212 REPL. GENERATOR 1 8.00 31 3222 REPL. DIODE RECTIFIER 1 0.70 31 3226 REPAIR OF WIRING 10 0.10 31 3228 REPL. INDICATOR BOARD 1 1.00 31 3243 REPL. 460 VOLT RECEPTACLE 1 0.50 31 3255 REPL. TOGGLE SWITCHES 2 0.30 31 3261 REPL. TOGGLE SWITCH BOOTS, PR PIECE 3 0.10 31 3271 REPL. GENERATOR BEARING 1 0.50 Boxi MERC+ Universe October 2013 4
31 3311 REPL. STARTER MOTOR 1 0.70 31 3315 REPL. STARTER SOLENOID 1 0.50 31 3316 REPL. 25 AMP BREAKER 1 0.70 31 3321 REPL. 12 VOLT DC ALTERNATOR 1 0.70 31 3322 REPL. 3 AMP CIRCUIT BREAKER 1 0.20 31 3323 REPL. BRUSHES (ALTERNATOR) 1 0.30 31 3330 RE-CHARGING OF BATTERY. 1 0.10 31 3343 REPL. STOP SOLENOID 1 0.50 31 3349 REPL. ELECTRICAL FUEL HEATER 1 0.70 31 3351 REPL. LINKAGE PIVOT 1 0.30 31 3352 REPL. RETURN SPRING 1 0.10 31 3409 REPLACE HEAD GASKET 1 1.50 31 3410 REPL. VALVE COVER/GASKET 4 0.30 31 3411 REPL. ENGINE INTAKE / EXHAUST MANIFOLD 2 1.00 31 3412 REPL. ENGINE EXHAUST PIPING 2 0.30 31 3413 REPL. MUFFLER 1 0.60 31 3414 REPL. FLEXIBLE EXHAUST TUBE 1 0.30 31 3415 REPL ENGINE COVER / PANELS ASSY. 5 0.10 31 3416 REPL COMPLETE ENGINE. 1 8.00 31 3417 REPL AIR CLEANER HOUSING 1 0.70 31 3425 REPL FUEL PRIMING PUMP 1 0.30 31 3426 REPL FUEL INJECTION PUMP 1 1.50 31 3427 REPL FUEL INJECTORS, PER PIECE 4 0.30 31 3428 REPL FUEL SHUT OFF VALVE 1 0.30 31 3429 REPL FUEL CHECK VALVE 1 0.10 31 3430 REPL WATER SEPARATOR 1 0.50 31 3439 REPL BLOWER SHIELD 1 0.30 31 3452 REPL PULLEY BEARING 1 0.70 31 3453 REPL PULLEYS, PER PIECE 2 0.50 31 3466 REPL FRONT OIL SEAL 1 2.50 31 3482 REPL. LUBE OIL, INCLUDING FILTERS 1 0.50 31 3485 REPL OIL FILTER MOUNTING BRACKET 2 0.30 31 3489 REPL DIP STICK TUBE 1 0.10 31 3492 REPL GLOW PLUGS, PER PIECE 4 0.20 31 3510 REPAIR OF FUEL TANK 40 0.10 31 3511 REPLACE FUEL TANK 1 0.50 31 3514 REPLACE FUEL VENT 1 0.10 31 3515 REPLACE FUSIBLE PLUG 1 0.10 31 3516 REPLACE FUEL CAP 1 0.10 31 3610 REPLACE SENSOR FOR OIL GAUGE 1 0.20 31 3611 REPLACE SENSOR FOR WATER TEMP GAUGE 1 0.20 31 3612 REPLACE SENSOR FOR HOT WATER TEMPERATURE 1 0.20 31 3614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 31 3710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 3711 REPLACE WATER TEMPERATURE GAUGE 1 0.30 31 3712 REPLACE HOUR METER 1 0.30 31 3713 REPLACE AMP METER 1 0.30 31 3714 REPLACE VOLTMETER 1 0.30 31 3718 REPLACE FUEL GAUGE 1 0.30 31 4105 REPAIR OF FRAME 20 0.10 31 4110 REPL. 1ST SHOCK MOUNT 1 0.50 31 4111 REPL. SHOCK MOUNT, 2 THRU 6 5 0.20 31 4113 REPAIR OF FORK POCKETS 20 0.10 31 4114 REPAIR OF GENERATOR MOUNTING WINGS 15 0.10 31 4115 REPL. MOUNTING BOLT LANYARDS 2 0.10 31 4116 REPL. MOUNTING BOLT PLATES (CLIP-ON) 2 0.20 31 4117 REPL. MOUNTING BOLTS (CLIP-ON) 2 0.10 31 4118 REPAIR OF CONTROL PANEL 15 0.10 31 4119 BOLT EXTRACTION 10 0.10 31 4120 REPL. DECALS 5 0.10 31 4121 REPAIR OF ENGINE ACCESS DOOR, PR PIECE 3 0.20 31 4122 REPL. ENGINE ACCESS DOOR, PR PIECE 3 0.30 31 4123 REPAIR OF DOOR FOR BATTERY BOX 1 0.20 31 4124 REPL. DOOR FOR BATTERY BOX 1 0.20 31 4125 REPAIR OF DOOR HINGE, PR PIECE 5 0.10 31 4126 REPL. DOOR HINGE, PR PIECE 5 0.20 31 4127 REPAIR DOOR LATCH, PR PIECE 4 0.10 31 4128 REPL. DOOR LATCH, PR PIECE 4 0.10 31 4129 REPL. CONTROL BOX 1 2.00 31 4131 REPL. BUMPER PADS 2 0.20 31 4134 REPAIR OF CLAMPING DEVICES 2 0.50 31 4135 REPL CLAMPING DEVICES 2 0.50 31 4136 REPLACE BACK COVER / GRILL 1 0.10 31 4139 REPLACE MOUNTING CLAMPS / BOLTS (USLG) 4 0.10 31 4212 REPL. GENERATOR 1 8.00 31 4214 REPLACE V-BELTS ON 380 VOLT GENERATOR 1 0.30 31 4222 REPL. DIODE RECTIFIER 1 0.70 31 4243 REPL. 460 VOLT RECEPTACLE 1 0.50 Boxi MERC+ Universe October 2013 5
31 4245 REPL. 460 VOLT CABLE FOR RECEPTACLE 1 0.50 31 4255 REPL. TOGGLE SWITCHES 2 0.30 31 4261 REPL. TOGGLE SWITCH BOOTS, PR PIECE 3 0.10 31 4271 REPL. GENERATOR BEARING 1 0.50 31 4311 REPL. STARTER MOTOR 1 0.70 31 4315 REPL. STARTER SOLENOID 1 0.50 31 4316 REPL. 25 AMP BREAKER 1 0.70 31 4320 REPLACE VOLTAGE REGULATOR 1 0.20 31 4321 REPL. 12 VOLT DC ALTERNATOR 1 0.70 31 4322 REPL. 3 AMP CIRCUIT BREAKER 1 0.20 31 4323 REPL. BRUSHES (ALTERNATOR) 1 0.30 31 4330 RE-CHARGING OF BATTERY. 1 0.10 31 4331 REPLACE BATTERY 1 0.20 31 4343 REPL. STOP SOLENOID 1 0.50 31 4349 REPLACE FUEL HEATER 1 0.70 31 4351 REPL. LINKAGE PIVOT 1 0.30 31 4352 REPL. RETURN SPRING 1 0.10 31 4409 REPLACE HEAD GASKET 1 1.50 31 4410 REPL. VALVE COVER/GASKET 1 0.40 31 4411 REPL. ENGINE INTAKE / EXHAUST MANIFOLD 2 1.00 31 4412 REPL. ENGINE EXHAUST PIPING 2 0.30 31 4413 REPL. MUFFLER 1 0.60 31 4414 REPL. FLEXIBLE EXHAUST TUBE 1 0.30 31 4415 REPL ENGINE COVER / PANELS ASSY. 5 0.10 31 4416 REPL COMPLETE ENGINE. 1 8.00 31 4417 REPL AIR CLEANER HOUSING 1 0.70 31 4425 REPL FUEL PRIMING PUMP 1 0.30 31 4426 REPL FUEL INJECTION PUMP 1 1.50 31 4427 REPL FUEL INJECTORS, PER PIECE 4 0.30 31 4428 REPL FUEL SHUT OFF VALVE 1 0.30 31 4429 REPL FUEL CHECK VALVE 1 0.10 31 4430 REPL WATER SEPARATOR 1 0.50 31 4431 REPL RADIATOR 1 1.50 31 4432 REPL RADIATOR FAN 1 0.30 31 4434 REPL WATER PUMP 1 1.00 31 4437 REPL THERMOSTAT/GASKET 1 0.50 31 4440 REPL. FREEZE PLUG 4 0.30 31 4443 REPL RADIATOR CAP 1 0.10 31 4452 REPL PULLEY BEARING 1 0.70 31 4453 REPL PULLEYS, PER PIECE 2 0.50 31 4466 REPL FRONT OIL SEAL 1 2.50 31 4482 REPL. LUBE OIL, INCLUDING FILTERS 1 0.50 31 4485 REPL OIL FILTER MOUNTING BRACKET 2 0.30 31 4489 REPL DIP STICK TUBE 1 0.10 31 4492 REPL GLOW PLUGS, PER PIECE 4 0.20 31 4510 REPAIR OF FUEL TANK 40 0.10 31 4511 REPLACE FUEL TANK 1 0.50 31 4514 REPLACE FUEL VENT 1 0.10 31 4516 REPLACE FUEL CAP 1 0.10 31 4610 REPLACE SENSOR FOR OIL GAUGE 1 0.20 31 4611 REPLACE SENSOR FOR WATER TEMP GAUGE 1 0.20 31 4612 REPLACE SENSOR FOR HOT WATER TEMPERATURE 1 0.20 31 4614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 31 4710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 4711 REPLACE WATER TEMPERATURE GAUGE 1 0.30 31 4712 REPLACE HOUR METER 1 0.30 31 4713 REPLACE AMP METER 1 0.30 31 4714 REPLACE VOLTMETER 1 0.30 31 4718 REPLACE FUEL GAUGE 1 0.30 31 4919 INSTALL SEAL BRACKET ON FUEL CAPS 1 0.50 31 5101 INSTALL FRAME MOD KIT 74-00224-00 1 1.00 31 5102 RELOCATED AIRFILTER SLS GEN 74-00224-00 1 0.50 31 5105 REPAIR OF FRAME 20 0.10 31 5110 REPL. 1ST SHOCK MOUNT 1 0.50 31 5111 REPL. SHOCK MOUNT, 2 THRU 6 5 0.20 31 5113 REPAIR OF FORK POCKETS 20 0.10 31 5114 REPAIR OF GENERATOR MOUNTING WINGS 15 0.10 31 5115 REPL. MOUNTING BOLT LANYARDS 2 0.10 31 5116 REPL. MOUNTING BOLT PLATES (CLIP-ON) 2 0.20 31 5117 REPL. MOUNTING BOLTS (CLIP-ON) 2 0.10 31 5118 REPAIR OF CONTROL PANEL 15 0.10 31 5119 BOLT EXTRACTION 10 0.10 31 5120 REPL. DECALS 5 0.10 31 5121 REPAIR OF ENGINE ACCESS DOOR, PR PIECE 3 0.20 31 5122 REPL. ENGINE ACCESS DOOR, PR PIECE 3 0.30 31 5123 REPAIR OF DOOR FOR BATTERY BOX 1 0.20 31 5124 REPL. DOOR FOR BATTERY BOX 1 0.20 31 5125 REPAIR OF DOOR HINGE, PR PIECE 5 0.10 Boxi MERC+ Universe October 2013 6
31 5126 REPL. DOOR HINGE, PR PIECE 5 0.20 31 5127 REPAIR DOOR LATCH, PR PIECE 4 0.10 31 5128 REPL. DOOR LATCH, PR PIECE 4 0.10 31 5129 REPL. CONTROL BOX 1 2.00 31 5130 REPAIR OF MOUNTING PLATES 2 0.10 31 5131 REPL. BUMPER PADS 2 0.20 31 5133 REPAIR OF ENGINE COVER/HOOD 15 0.10 31 5134 REPAIR OF CLAMPING DEVICES 2 0.50 31 5135 REPL CLAMPING DEVICES 2 0.50 31 5136 REPLACE BACK COVER / GRILL 1 0.10 31 5138 REPLACE QUICK CLAMP 4 0.20 31 5139 REPLACE MOUNTING CLAMPS / BOLTS (USLG) 4 0.10 31 5210 REPLACE GENERATOR ON UNDERMOUNT GENSET 1 5.00 31 5212 REPLACE GENERATOR ON CLIP-ON GENSET 1 8.00 31 5213 REPL. GENERATOR 72/78 AND 130 GAL GENSET 1 4.00 31 5222 REPL. DIODE RECTIFIER 1 0.70 31 5226 REPAIR OF WIRING 10 0.10 31 5227 REPL. WIRING 10 0.10 31 5243 REPL. 460 VOLT RECEPTACLE 1 0.50 31 5245 REPL. 460 VOLT CABLE FOR RECEPTACLE 1 0.50 31 5255 REPL. TOGGLE SWITCHES 2 0.30 31 5261 REPL. TOGGLE SWITCH BOOTS, PR PIECE 3 0.10 31 5271 REPL. GENERATOR BEARING 1 0.50 31 5311 REPL. STARTER MOTOR 1 0.70 31 5315 REPL. STARTER SOLENOID 1 0.50 31 5316 REPL. 25 AMP BREAKER 1 0.70 31 5321 REPL. 12 VOLT DC ALTERNATOR 1 0.70 31 5322 REPL. 3 AMP CIRCUIT BREAKER 1 0.20 31 5323 REPL. BRUSHES (ALTERNATOR) 1 0.30 31 5330 RE-CHARGING OF BATTERY. 1 0.10 31 5331 REPLACE BATTERY 1 0.20 31 5336 REPAIR OF BATTERY CHARGER 10 0.10 31 5337 REPL. BATTERY CHARGER 1 1.00 31 5343 REPL. STOP SOLENOID 1 0.50 31 5349 REPL. ELECTRICAL FUEL HEATER 1 0.70 31 5351 REPL. LINKAGE PIVOT 1 0.30 31 5352 REPL. RETURN SPRING 1 0.10 31 5365 REPLACE RELAYS ON RELAY BOARD 1 0.10 31 5409 REPLACE HEAD GASKET 1 1.50 31 5410 REPL. VALVE COVER/GASKET 1 0.40 31 5411 REPL. ENGINE INTAKE / EXHAUST MANIFOLD 2 1.00 31 5412 REPL. ENGINE EXHAUST PIPING 2 0.30 31 5413 REPL. MUFFLER 1 0.60 31 5414 REPL. FLEXIBLE EXHAUST TUBE 1 0.30 31 5415 REPL ENGINE COVER / PANELS ASSY. 5 0.10 31 5416 REPL COMPLETE ENGINE. 1 8.00 31 5417 REPL AIR CLEANER HOUSING 1 0.70 31 5423 REPL FUEL GAUGES. 2 0.30 31 5424 REPL FUEL LINES/HOSES 10 0.10 31 5425 REPL FUEL PRIMING PUMP 1 0.30 31 5426 REPL FUEL INJECTION PUMP 1 1.50 31 5427 REPL FUEL INJECTORS, PER PIECE 4 0.30 31 5428 REPL FUEL SHUT OFF VALVE 1 0.30 31 5429 REPL FUEL CHECK VALVE 1 0.10 31 5430 REPL WATER SEPARATOR 1 0.50 31 5431 REPL RADIATOR 1 1.50 31 5432 REPL RADIATOR FAN 1 0.30 31 5434 REPL WATER PUMP 1 1.00 31 5437 REPL THERMOSTAT/GASKET 1 0.50 31 5438 REPLACE ENGINE RADIATOR OVERFLOW BOTTLE 1 0.20 31 5439 REPL VENTURI 1 0.30 31 5440 REPL. FREEZE PLUG 4 0.30 31 5443 REPL RADIATOR CAP 1 0.10 31 5452 REPL PULLEY BEARING 1 0.70 31 5453 REPL PULLEYS, PER PIECE 2 0.50 31 5465 REPLACE REAR OIL SEAL 1 0.50 31 5466 REPL FRONT OIL SEAL 1 2.50 31 5485 REPL OIL FILTER MOUNTING BRACKET 2 0.30 31 5489 REPL DIP STICK TUBE 1 0.10 31 5492 REPL GLOW PLUGS, PER PIECE 4 0.20 31 5510 REPAIR OF FUEL TANK 40 0.10 31 5511 REPLACE FUEL TANK 1 0.50 31 5514 REPLACE FUEL VENT 2 0.10 31 5516 REPLACE FUEL CAP 2 0.10 31 5610 REPLACE SENSOR FOR OIL GAUGE 1 0.20 31 5611 REPLACE SENSOR FOR WATER TEMP GAUGE 1 0.20 31 5612 REPLACE SENSOR FOR HOT WATER TEMPERATURE 1 0.20 31 5614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 Boxi MERC+ Universe October 2013 7
31 5710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 5711 REPLACE WATER TEMPERATURE GAUGE 1 0.30 31 5712 REPLACE HOUR METER 1 0.30 31 5713 REPLACE AMP METER 1 0.30 31 5714 REPLACE VOLTMETER 1 0.30 31 5718 REPLACE FUEL GAUGE 1 0.30 31 5719 REPLACE BOTTOM FUEL GAUGE 1 0.50 31 5900 REPL BRIDGE RECTIFIER 1 6.00 31 5901 INSPECTION OF UG SHOCKMOUNT CTR-SER99-05 1 0.20 31 5903 REPL OF UG GENERATOR EARS, CTR-SER99-05 1 0.50 31 5904 REPL FUEL PICK UP TUBE 1 0.50 31 5906 REPL COPPER PLUG/FUSE 1 0.10 31 5908 REPL MOUNTING BOLTS, 2 PIECES 1 0.20 31 5910 INSTALL 3 AMP CIRCUIT BREAKER 1 0.30 31 5912 INSTALL DIODE BRIDGE 1 0.50 31 5914 DRILL DRAIN HOLES 1 0.10 31 5916 REPLACE FUEL VENT ON CAR MODEL 69RG15 2 0.10 31 5917 FUEL HEATER WIRING REWORK 1 0.20 31 5918 FUEL HEATER REWORK 1 0.30 31 5919 INSTALL SEAL BRACKET ON FUEL CAPS 2 0.50 31 5920 REPL RADIATOR & MODIFICATION, SLGS600XXX 1 5.50 31 5922 CARRIER CONTROL BOX BRACKET REPAIR 1 0.30 31 5923 REWIRE HOUR METER TO ACTUAL RUN TIME 1 0.20 31 5930 REPL KIT SHOCKMOUNT UG & RG CTR-SER01-01 1 1.50 31 6110 REPL. 1ST SHOCK MOUNT 1 0.50 31 6111 REPL. SHOCK MOUNT, 2 THRU 6 5 0.20 31 6113 REPAIR OF FORK POCKETS 20 0.10 31 6114 REPAIR OF GENERATOR MOUNTING WINGS 15 0.10 31 6115 REPL. MOUNTING BOLT LANYARDS 2 0.10 31 6116 REPL. MOUNTING BOLT PLATES 2 0.20 31 6117 REPL. MOUNTING BOLTS 2 0.10 31 6118 REPAIR OF CONTROL PANEL 15 0.10 31 6119 BOLT EXTRACTION 10 0.10 31 6120 REPL. DECALS 5 0.10 31 6121 REPAIR OF ENGINE ACCESS DOOR, PR PIECE 3 0.20 31 6122 REPL. ENGINE ACCESS DOOR, PR PIECE 3 0.30 31 6123 REPAIR OF DOOR FOR BATTERY BOX 1 0.20 31 6124 REPL. DOOR FOR BATTERY BOX 1 0.20 31 6125 REPAIR OF DOOR HINGE, PR PIECE 5 0.10 31 6126 REPL. DOOR HINGE, PR PIECE 5 0.20 31 6127 REPAIR DOOR LATCH, PR PIECE 4 0.10 31 6128 REPL. DOOR LATCH, PR PIECE 4 0.10 31 6129 REPL. CONTROL BOX 1 2.00 31 6130 REPAIR OF MOUNTING PLATES 2 0.10 31 6133 REPAIR OF ENGINE COVER/HOOD 15 0.10 31 6139 REPLACE MOUNTING CLAMPS / BOLTS (USLG) 4 0.10 31 6212 REPLACE GENERATOR ON CLIP-ON GENSET 1 8.00 31 6222 REPL. DIODE RECTIFIER 1 0.70 31 6243 REPL. 460 VOLT RECEPTACLE 1 0.50 31 6245 REPL. 460 VOLT CABLE FOR RECEPTACLE 1 0.50 31 6255 REPL. TOGGLE SWITCHES 2 0.30 31 6261 REPL. TOGGLE SWITCH BOOTS, PR PIECE 3 0.10 31 6271 REPL. GENERATOR BEARING 1 0.50 31 6311 REPL. STARTER MOTOR 1 0.70 31 6315 REPL. STARTER SOLENOID 1 0.50 31 6316 REPL. 25 AMP BREAKER 1 0.70 31 6321 REPL. 12 VOLT DC ALTERNATOR 1 0.70 31 6322 REPL. 3 AMP CIRCUIT BREAKER 1 0.20 31 6323 REPL. BRUSHES (ALTERNATOR) 1 0.30 31 6330 RE-CHARGING OF BATTERY. 1 0.10 31 6336 REPAIR OF BATTERY CHARGER 10 0.10 31 6343 REPL. STOP SOLENOID 1 0.50 31 6349 REPL. ELECTRICAL FUEL HEATER 1 0.70 31 6351 REPL. LINKAGE PIVOT 1 0.30 31 6352 REPL. RETURN SPRING 1 0.10 31 6409 REPLACE HEAD GASKET 1 1.50 31 6410 REPL. VALVE COVER/GASKET 1 0.40 31 6411 REPL. ENGINE INTAKE / EXHAUST MANIFOLD 2 1.00 31 6412 REPL. ENGINE EXHAUST PIPING 2 0.30 31 6413 REPL. MUFFLER 1 0.60 31 6414 REPL. FLEXIBLE EXHAUST TUBE 1 0.30 31 6415 REPL ENGINE COVER / PANELS ASSY. 5 0.10 31 6416 REPL COMPLETE ENGINE. 1 8.00 31 6417 REPL AIR CLEANER HOUSING 1 0.70 31 6425 REPL FUEL PRIMING PUMP 1 0.30 31 6426 REPL FUEL INJECTION PUMP 1 1.50 31 6427 REPL FUEL INJECTORS, PER PIECE 4 0.30 31 6428 REPL FUEL SHUT OFF VALVE 1 0.30 Boxi MERC+ Universe October 2013 8
31 6429 REPL FUEL CHECK VALVE 1 0.10 31 6430 REPL WATER SEPARATOR 1 0.50 31 6431 REPL RADIATOR 1 1.50 31 6432 REPL RADIATOR FAN 1 0.30 31 6434 REPL WATER PUMP 1 1.00 31 6437 REPL THERMOSTAT/GASKET 1 0.50 31 6440 REPL. FREEZE PLUG 4 0.30 31 6452 REPL PULLEY BEARING 1 0.70 31 6453 REPL PULLEYS, PER PIECE 2 0.50 31 6466 REPL FRONT OIL SEAL 1 2.50 31 6482 REPL. LUBE OIL, INCLUDING FILTERS 1 0.50 31 6485 REPL OIL FILTER MOUNTING BRACKET 2 0.30 31 6489 REPL DIP STICK TUBE 1 0.10 31 6492 REPL GLOW PLUGS, PER PIECE 4 0.20 31 6510 REPAIR OF FUEL TANK 40 0.10 31 6511 REPLACE FUEL TANK 1 0.50 31 6514 REPLACE FUEL VENT 2 0.10 31 6516 REPLACE FUEL CAP 2 0.10 31 6610 REPLACE SENSOR FOR OIL GAUGE 1 0.20 31 6611 REPLACE SENSOR FOR WATER TEMP GAUGE 1 0.20 31 6612 REPLACE SENSOR FOR HOT WATER TEMPERATURE 1 0.20 31 6614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 31 6710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 6711 REPLACE WATER TEMPERATURE GAUGE 1 0.30 31 6712 REPLACE HOUR METER 1 0.30 31 6713 REPLACE AMP METER 1 0.30 31 6714 REPLACE VOLTMETER 1 0.30 31 6718 REPLACE FUEL GAUGE 1 0.30 31 6719 REPLACE BOTTOM FUEL GAUGE 1 0.50 31 6900 REPL ELECTRIC FUEL PUMP 1 0.50 31 6902 REPL MECHANICAL FUEL PUMP 1 0.50 31 6904 REPL FUEL PICK UP TUBE 1 0.50 31 6906 REPL CONTROL PANEL 1 2.00 31 6908 REPL MOUNTING BOLTS & SECURING BRACKETS 1 0.40 31 6910 INSTALL BATTERY TERMINAL ADAPTORS 1 0.10 31 6912 REPL AIR INTAKE ELBPW 1 0.10 31 6914 EXCHANGE FUEL HOSES 1 0.70 31 7105 REPAIR OF FRAME 20 0.10 31 7110 REPL. 1ST SHOCK MOUNT 1 0.50 31 7111 REPL. SHOCK MOUNT, 2 THRU 8 7 0.20 31 7113 REPAIR OF FORK POCKETS 20 0.10 31 7114 REPAIR OF GENERATOR MOUNTING WINGS 15 0.10 31 7117 REPL. MOUNTING BOLTS 2 0.10 31 7118 REPAIR OF CONTROL PANEL 15 0.10 31 7119 BOLT EXTRACTION 10 0.10 31 7120 REPL. DECALS 5 0.10 31 7121 REPAIR OF ENGINE ACCESS DOOR, PR PIECE 2 0.20 31 7122 REPL. ENGINE ACCESS DOOR, PR PIECE 2 0.30 31 7123 REPAIR OF DOOR / PANEL FOR BATTERY BOX 1 0.20 31 7124 REPL. DOOR / PANEL FOR BATTERY BOX 1 0.20 31 7125 REPAIR OF DOOR HINGE, PR PIECE 2 0.10 31 7126 REPL. DOOR HINGE, PR PIECE 2 0.20 31 7127 REPAIR DOOR LATCH, PR PIECE 4 0.10 31 7128 REPL. DOOR LATCH, PR PIECE 4 0.10 31 7129 REPL. CONTROL BOX 1 2.00 31 7130 REPAIR OF MOUNTING PLATES 2 0.10 31 7133 REPAIR OF ENGINE COVER/HOOD 15 0.10 31 7134 REPAIR OF CLAMPING DEVICES 2 0.50 31 7136 REPLACE BACK COVER / GRILL 1 0.10 31 7139 REPLACE MOUNTING CLAMPS / BOLTS (USLG) 4 0.10 31 7212 REPL. GENERATOR 1 8.00 31 7222 REPL. DIODE RECTIFIER 1 0.70 31 7226 REPAIR OF WIRING 10 0.10 31 7243 REPL. 460 VOLT RECEPTACLE 1 0.50 31 7245 REPL. 460 VOLT CABLE FOR RECEPTACLE 1 0.50 31 7255 REPL. TOGGLE SWITCHES 2 0.30 31 7261 REPL. TOGGLE SWITCH BOOTS, PR PIECE 3 0.10 31 7271 REPL. GENERATOR BEARING 1 0.50 31 7311 REPL. STARTER MOTOR 1 0.70 31 7315 REPL. STARTER SOLENOID 1 0.50 31 7316 REPL. 25 AMP BREAKER 1 0.70 31 7322 REPL. 3 AMP CIRCUIT BREAKER 1 0.20 31 7333 REPLACE REMOVED POSITIVE TERMINAL 1 0.20 31 7336 REPAIR OF BATTERY CHARGER 10 0.10 31 7337 REPL. BATTERY CHARGER 1 1.00 31 7343 REPL. STOP SOLENOID 1 0.50 31 7349 REPLACE FUEL HEATER 1 0.70 31 7409 REPLACE HEAD GASKET 1 1.50 Boxi MERC+ Universe October 2013 9
31 7410 REPL. VALVE COVER/GASKET 1 0.40 31 7411 REPL. ENGINE INTAKE / EXHAUST MANIFOLD 2 1.00 31 7412 REPL. ENGINE EXHAUST PIPING 1 0.30 31 7413 REPL. MUFFLER 1 0.30 31 7414 REPL. FLEXIBLE EXHAUST TUBE 1 0.30 31 7415 REPL ENGINE COVER / PANELS ASSY. 5 0.10 31 7416 REPL COMPLETE ENGINE. 1 8.00 31 7417 REPL AIR CLEANER HOUSING 1 0.70 31 7424 REPL FUEL LINES/HOSES 10 0.10 31 7425 REPL FUEL PRIMING PUMP 1 0.30 31 7426 REPL FUEL INJECTION PUMP 1 1.50 31 7427 REPL FUEL INJECTORS, PER PIECE 4 0.30 31 7430 REPL WATER SEPARATOR 1 0.50 31 7431 REPL RADIATOR 1 1.50 31 7432 REPL RADIATOR FAN 1 0.30 31 7434 REPL WATER PUMP 1 1.00 31 7437 REPL THERMOSTAT/GASKET 1 0.50 31 7440 REPL. FREEZE PLUG 4 0.30 31 7465 REPLACE REAR OIL SEAL 1 0.50 31 7466 REPL FRONT OIL SEAL 1 2.50 31 7485 REPL OIL FILTER MOUNTING BRACKET 1 0.30 31 7489 REPL DIP STICK TUBE 1 0.10 31 7492 REPL GLOW PLUGS, PER PIECE 4 0.20 31 7510 REPAIR OF FUEL TANK 40 0.10 31 7511 REPLACE FUEL TANK 1 0.50 31 7514 REPLACE FUEL VENT 1 0.10 31 7515 REPLACE FUSIBLE PLUG 1 0.10 31 7516 REPLACE FUEL CAP 1 0.10 31 7610 REPLACE SENSOR FOR OIL GAUGE 1 0.20 31 7611 REPLACE SENSOR FOR WATER TEMP GAUGE 1 0.20 31 7612 REPLACE SENSOR FOR HOT WATER TEMPERATURE 1 0.20 31 7614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 31 7710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 7711 REPLACE WATER TEMPERATURE GAUGE 1 0.30 31 7712 REPLACE HOUR METER 1 0.30 31 7713 REPLACE AMP METER 1 0.30 31 7714 REPLACE VOLTMETER 1 0.30 31 7718 REPLACE FUEL GAUGE 1 0.30 31 8105 REPAIR OF FRAME 20 0.10 31 8110 REPLACE FIRST SHOCK MOUNT 1 0.50 31 8111 REPLACE SHOCK MOUNTS 2 THROUGH 6 5 0.20 31 8113 REPAIR OF FORK POCKETS 20 0.10 31 8114 REPAIR OF GENERATOR MOUNTING WINGS 15 0.10 31 8115 REPLACE MOUNTING BOLT LANYARDS 2 0.10 31 8116 REPLACE MOUNTING PLATES (CLIP-ON) 2 0.20 31 8117 REPLACE MOUNTING BOLTS (CLIP-ON) 2 0.10 31 8118 REPAIR OF CONTROL PANEL 15 0.10 31 8119 BOLT EXTRACTION 10 0.10 31 8120 REPLACE DECALS 5 0.10 31 8121 REPAIR ENGINE ACCESS DOOR, PER PIECE 3 0.20 31 8122 REPLACE ENGINE ACCESS DOOR, PER PIECE 3 0.30 31 8123 REPAIR DOOR, BATTERY BOX 1 0.20 31 8124 REPLACE DOOR, BATTERY BOX 1 0.20 31 8125 REPAIR OF DOOR HINGE, PER PIECE 5 0.10 31 8126 REPLACE OF DOOR HINGE, PER PIECE 5 0.20 31 8127 REPAIR DOOR LATCH, PER PIECE 4 0.10 31 8128 REPLACE DOOR LATCH, PER PIECE 4 0.10 31 8129 REPLACE CONTROL BOX 1 2.00 31 8130 REPAIR OF MOUNTING PLATES 2 0.10 31 8131 REPLACE BUMPER PADS 2 0.20 31 8133 REPAIR OF ENGINE COVER/HOOD 15 0.10 31 8134 REPAIR OF CLAMPING DEVICES 2 0.50 31 8135 REPLACE CLAMPING DEVICES 2 0.50 31 8136 REPLACE BACK COVER / GRILL 1 0.10 31 8138 REPLACE QUICK CLAMP 4 0.20 31 8139 REPLACE MOUNTING CLAMPS / BOLTS (USLG) 4 0.10 31 8210 REPLACE GENERATOR ON UNDERMOUNT GENSET 1 5.00 31 8213 REPLACE GENERATOR 1 4.00 31 8222 REPLACE DIODE RECTIFIER 1 0.70 31 8226 REPAIR OF WIRING 10 0.10 31 8243 REPLACE 460V RECEPTACLE 1 0.50 31 8245 REPLACE 460V CABLE FOR RECEPTACLE BOX 1 0.50 31 8255 REPLACE TOGGLE SWITCHES 2 0.30 31 8261 REPLACE TOGGLE SWITCH BOOTS, PER PIECE 3 0.10 31 8271 REPLACE GENERATOR BEARING 1 0.50 31 8311 REPLACE STARTER MOTOR 1 0.70 31 8316 REPLACE 25 AMP BREAKER 1 0.70 31 8321 REPLACE 12 V DC ALTERNATOR 1 0.70 Boxi MERC+ Universe October 2013 10
31 8322 REPLACE 3 AMP CIRCUIT BREAKER 1 0.20 31 8323 REPLACE BRUSHES (ALTERNATOR) 1 0.30 31 8324 CLEAN OUTPUT STUD 12 VDC ALTERNATOR 1 0.50 31 8331 REPLACE BATTERY 1 0.20 31 8336 REPAIR OF BATTERY CHARGER 10 0.10 31 8337 REPLACE BATTERY CHARGER 1 1.00 31 8343 REPLACE STOP SOLENOID 1 0.50 31 8349 REAPLCE ELECTRICAL FUEL HEATER 1 0.70 31 8351 REPLACE LINKAGE PIVOT 1 0.30 31 8352 REPL. RETURN SPRING 1 0.10 31 8368 REPLACE BEZEL (WINDOW) 2 0.10 31 8409 REPLACE HEAD GASKET 1 1.50 31 8410 REPALCE VALVE COVER/GASKET 1 0.40 31 8411 REPLACE ENGINE INTAKE/EXHAUST MANIFOLD 2 1.00 31 8412 REPLACE ENGINE EXHAUST PIPING 2 0.30 31 8413 REPLACE MUFFLER 1 0.60 31 8414 REPLACE FLEXIBLE EXHAUST TUBE 1 0.30 31 8415 REPLACE ENGINE COVER / PANELS ASSEMBLY 5 0.10 31 8416 REPLACE COMPLETE ENGINE (MNG APPROVAL) 1 8.00 31 8417 REPLACE AIR CLEANER HOUSING 1 0.70 31 8424 REPLACE FUEL HOSES 10 0.10 31 8425 REPLACE FUEL PRIMING PUMP 1 0.30 31 8426 REPLACE FUEL INJECTION PUMP 1 1.50 31 8427 REPLACE FUEL INJECTORS, PER PIECE 4 0.30 31 8428 REPLACE FUEL SHUT OFF VALVE 1 0.30 31 8429 REPLACE FUEL CHECK VALVE 1 0.10 31 8430 REPLACE WATER SEPARATOR 1 0.50 31 8431 REPALCE RADIATOR 1 1.50 31 8432 REPLACE RADIATOR FAN 1 0.30 31 8434 REPLACE WATER PUMP 1 1.00 31 8437 REPLACE THERMOSTAT/GASKET 1 0.50 31 8440 REPLACE FREEZE PLUG (INCL DRAIN/FILL RAD 4 0.30 31 8452 REPLACE PULLEY BEARING 1 0.70 31 8453 REPLACE PULLEYS, PER PIECE 2 0.50 31 8465 REPLACE REAR OIL SEAL 1 0.50 31 8466 REPLACE FRONT OIL SEAL 1 2.50 31 8485 REPLACE OIL FILTER MOUNTING BRACKETS 2 0.30 31 8489 REPLACE DIPSTICK TUBE 1 0.10 31 8492 REPLACE GLOW PLUGS, PER PIECE 4 0.20 31 8510 REPAIR OF FUEL TANK 40 0.10 31 8511 REPLACE FUEL TANK 1 0.50 31 8514 REPLACE FUEL VENT 2 0.10 31 8516 REPLACE FUEL CAP 2 0.10 31 8610 REPLACE SENSOR FOR OIL PRESSURE GAUGE 1 0.20 31 8611 REPLACE SENSOR FOR WATER TEMP. GAUGE 1 0.20 31 8612 REPLACE SENSOR FOR HOTWATER TEMP CUT OFF 1 0.20 31 8614 REPLACE OIL PRESSURE SWITCH (SAFETY) 1 0.20 31 8710 REPLACE OIL PRESSURE GAUGE 1 0.30 31 8711 REPLACE WATER TEMP. GAUGE 1 0.30 31 8712 REPLACE HOUR METER 1 0.30 31 8713 REPLACE AMP METER 1 0.30 31 8714 REPLACE VOLT METER 1 0.30 31 8718 REPLACE FUEL GAUGE 1 0.30 31 8719 REPLACE BOTTOM FUEL GAUGE 1 0.50 31 8900 REPLACE BRIDGE RECTIFIER 1 6.00 31 8904 REPLACE FUEL PICK UP TUBE 1 0.50 31 8906 REPLACE COPPER PLUG/FUSE 1 0.10 31 8908 REPLACE MOUNTING BOLTS, 2 PIECES 1 0.20 31 8910 INSTALL 3 AMP CIRCUIT BREAKER 1 0.30 31 8912 INSTALL DIODE BRIDGE 1 0.50 31 8914 DRILL DRAIN HOLES 1 0.10 31 9997 TOTAL LABOR COST & HOURS 0 0.00 31 9998 TOTAL REPAIR SHOP MATERIAL 0 0.00 31 9999 TOTAL OWN SUPPLIED PARTS 0 0.00 Boxi MERC+ Universe October 2013 11