Deton Engineering Risk Assessment
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1 Deton Engineering Risk Assessment Hydraulic Repairs
2 Product: Hydraulic Repairs Revision No.: 1 Page 2 of 10 TABLE OF CONTENTS 1. Introduction to Deton Engineering 2. Details of Deton Engineering 3. Scope of Quality Management System (SABS ISO 9001:2008) 4. Risk Assessment Team 5. Excerpt from Mine Safety Act 6. Scope of Risk Assessment 7. Format of Risk Assessment 8. Risk Assessments Receiving of Products with Hydraulic Components 8.2 Repair of Products with Hydraulic Components 8.3 Despatch of Products with Hydraulic Components Copyright This manual may not be copied or reproduced in any way without prior written permission. It is expected that the information contained herein remain confidential. Any enquiries concerning Deton Engineering's' Policies, Procedures or Products may be directed to Deton Engineering via our Representatives.
3 Product: Hydraulic Repairs Revision No.: 1 Page 3 of Introduction to the Deton Group of Companies Deton Engineering (Pty) Ltd., was established in 1973 by Hercules du Preez, the first product being the Hercules Jack for mining applications. From this date, Deton Engineering has specialised in the production of products with safety and efficiency in mind, especially for applications in the Mining and Industrial industries. The Deton Group is continuously focussed on the monitoring and improvement of production, reduced downtime, improved safety, and the servicing and support of our products which has made Deton a leader in its field. Within the Deton Group of Companies are the following companies whose processes are incorporated in our Quality Management System Deton Engineering (Pty) Ltd. Deton Engineering manufactures Jacks, Rail Benders, Snatch Blocks, Pulleys, Hercules Jack and related products for the Mining and Industrial markets. Wearresist SA (Pty) Ltd. Wearresist manufactures, sells and applies a range of wear-resistant coatings, based upon a resin matrix with a 90% alumina content, targeted at the Mining and Industrial markets. Ceramic Linings (Pty) Ltd. Ceramic Linings manufacture and market alumina ceramic tiles for high abrasion, high impact and high temperature applications. The products compliment the Wearresist products and can be used in conjunction in such environments. Cutlass Products (Pty) Ltd. Cutlass manufacture and market a range of corrosion and abrasion resistant products, aimed at the general Industrial market. Densit S.A. (Pty) Ltd. Densit supplies and applies a range of branded wearresistant products to the general industrial markets, under license from Densit Norway.
4 Product: Hydraulic Repairs Revision No.: 1 Page 4 of Details of Deton Engineering This Risk Assessment refers to our Alberton based Head Office and Workshops, the details of which are 6 Barium Street P.O. Box Alrode Ext. 7 Alrode Alberton 1450 Telephone: (011) Facsimile: (011) info@deton.co.za Website: 3. Scope of Quality Management System (SABS ISO 9001:2008) The manufacture and repair of Hercules Jacks, Snatch Blocks, explosive boxes, mining equipment, rail benders, pipe splitters, railway rolling stock and re-railing equipment for mining, agriculture, postal and transport industries, the manufacture of corrosion-coating resins and wear-resistant linings, including the Cutlass range of epoxy products. 4. Risk Assessment Team As a result of Deton Engineering's commitment to our customers, this Risk Assessment was conducted in order to ensure that all potential health, safety and related hazards are identified, the risks evaluated and controls implemented to ensure that the products are safe and without risk to our customers, as far as is reasonably practicable. This Risk Assessment was compiled by the following team - HP du Preez A du Preez W Germishuizen I Gasa J Downward S Barley Chairman Managing Director Sales & Marketing Production Foreman Production & Operations Quality & Risk
5 Product: Hydraulic Repairs Revision No.: 1 Page 5 of Excerpt from Mine Safety Act (Act 29 of 1996) Section 21 of the Mine Safety Act states the following - 21.(1) Any person who - (a) designs, manufactures, repairs, imports or supplies any article for use at a mine must ensure, as far as reasonably practicable - (i) (ii) that the article is safe and without risk to health and safety when used properly and that it complies with all requirements in terms of this Act; 21.(2) Any person who bears a duty in terms of sub-section (1) is relieved of that duty to the extent that is reasonable in the circumstances, if - (a) (b) that person designs, manufactures, repairs, imports or supplies an article for or to another person; and that person provides a written undertaking to take specified steps sufficient to ensure, as far as reasonably practicable, that the article will be safe and without risk to health and safety when used properly and that it complies with all prescribed requirements
6 Product: Hydraulic Repairs Revision No.: 1 Page 6 of Scope of Risk Assessment The scope of this Risk Assessment is limited to Deton Engineering s Hydraulic Repairs and their application in a mining environment. The objective of this Risk Assessment is to, as far as is reasonably practicable - identify all potential health, safety and related risks that Hydraulic Repairs could pose to the end-user measure the level of risk of the identified risks to recommend controls to alleviate or minimise the risks The aim of this Risk Assessment is to provide end-users with detailed information that will permit them to use repaired Hydraulic products in a manner that is safe and provide optimal utilisation.
7 Product: Hydraulic Repairs Revision No.: 1 Page 7 of Format of Risk Assessment The Risk Assessments are reflected in tabular format, with the specific aspects listed under the following main headings - Potential Hazard - what could go wrong? Consequences & Impact - what could happen if the instance occurred? Recommendations & Controls - what measures are in place or should be taken? The aspects are then rated in terms of - Likelihood (What are the chances of the incident occurring, probability?) LIKELIHOOD Index Value Most likely 5 Highly likely 4 Likely 3 Unlikely 2 Highly unlikely 1 Result Risk (What level of risk/element of danger would this incident expose you to?) RISK Index Value Very high risk 5 High risk 4 Medium risk 3 Low risk 2 Very low risk 1 Result Severity (What could the severity of this incident be in terms of injuries, damage)? SEVERITY Index Value Extremely severe 5 Quite severe 4 Severe 3 Not too severe 2 Negligible 1 Result From the above results, the "Risk Result" is tabulated as follows - RISK RESULT = LIKELIHOOD x RISK x SEVERITY
8 Product: Hydraulic Repairs Revision No.: 1 Page 8 of Format of Risk Assessment (cont.) The figure obtained (the Risk Result) is then classified as follows High risk requiring immediate corrective action High risk requiring corrective action (identified in RED) Substantial risk with corrective action needed 6-20 Possible risk, must be brought to people's attention - 5 Risk tolerable This is reflected as "RR" on the accompanying Risk Assessment Charts.
9 Product: Hydraulic Repairs Revision No.: 1 Page 9 of Risk Assessment Receiving of Products with Hydraulic Components ITEM POTENTIAL HAZARD CONSEQUENCES & IMPACT Goods received with missing components Goods received with no indication of faults Missing components could be damaged POSSIBLE INJURY/FATALITY Missing components could be broken POSSIBLE INJURY/FATALITY Faults not communicated to Workshops POSSIBLE INJURY/FATALITY RATINGS L R S RISK RATING RECOMMENDATIONS & CONTROLS All products received to inspected, and missing components noted and advised to client All products repaired are subject to full functionality and load test 8.2 Risk Assessment Repair of Products with Hydraulic Components ITEM POTENTIAL HAZARD CONSEQUENCES & IMPACT Goods have no indication of fault Seals & O-rings are not replaced Hoses are faulty/damaged RATINGS L R S RISK RATING Faults not repaired POSSIBLE INJURY Product fails in service POSSIBLE INJURY/FATALITY Product fails in service POSSIBLE INJURY/FATALITY RECOMMENDATIONS & CONTROLS All products repaired are subject to full functionality and load test Standard repair procedures include the replacement of all seals & o-rings All hoses are visually inspected for damage, and verified through full functionality and pressure test
10 Product: Hydraulic Repairs Revision No.: 1 Page 10 of 10 ITEM POTENTIAL HAZARD CONSEQUENCES & IMPACT Hoses are not secured properly Product is released without being inspected Product fails in service POSSIBLE INJURY/FATALITY Product fails in service POSSIBLE INJURY/FATALITY RATINGS L R S RISK RATING RECOMMENDATIONS & CONTROLS All hoses are inspected, and tightness of hoses verified through full functionality & pressure test All products repaired may only be released for despatch following inspection by QC Inspector Despatch of products is supervised by QC Inspector 8.3 Risk Assessment Despatch of Repaired Products with Hydraulic Components ITEM POTENTIAL HAZARD CONSEQUENCES & IMPACT Product is released without being inspected Product fails in service POSSIBLE INJURY/FATALITY RATINGS L R S RISK RATING RECOMMENDATIONS & CONTROLS All products repaired may only be released for despatch following inspection by QC Inspector Despatch of products is supervised by QC Inspector
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