QUALICOAT. Specifications & Activities. Oxford ESTAL Congress Presented by Ralf Heitzelmann President
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1 QUALICOAT Specifications & Activities Oxford ESTAL Congress 2009 Presented by Ralf Heitzelmann President
2 Overview 1. About QUALICOAT a quality label organisation 2. Specifications for SEASIDE & QUALIDECO 3. Future activities
3 QUALICOAT Today across the globe 347 licensed coating plants worldwide Over 430 approved powder systems At 15 June 2009
4 At 15 June 2009 QUALICOAT Today in Europe 288 licensed coating plants across Europe Austria Belgium Ireland Italy Spain Sweden Bulgaria Cyprus Czech Republic France Germany Greece Hungary Latvia Netherlands Poland Portugal Romania Russia Switzerland Turkey United Kingdom Ukraine
5 At 15 July 2009 QUALICOAT Today outside Europe Australia Bahrain Belarus China Columbia Dominican Republic Egypt Israel Kuwait Lebanon Mexico Morocco Oman Qatar Russia Saudi Arabia South Africa Tunisia United Arab Emirates
6 QUALICOAT QUALICOAT is a quality label organisation committed to: Maintaining and promoting the quality of coating on aluminium and its alloys for architectural applications. Assuring a high quality standard by enforcing the QUALICOAT Specifications and continuously monitoring licensed plants.
7 Benefits of QUALICOAT QUALICOAT gives licensed plants a clear competitive advantage when tendering. Winning contracts in Europe without a QUALICOAT licence is very difficult.
8 QUALICOAT innovation process Innovation requirements Requirements are addressed and relayed Analysis of requirements, development of proposals Members organised in national associations Executive and Technical Committees Working groups
9 QUALICOAT innovation process Implementation in Specifications Proposals are addressed and verified Analysis of requirements, development of proposals Members organised in national associations Executive and Technical Committees Working groups
10 Overview 2. Specifications Product Quality QUALIDECO SEASIDE
11 Product quality Licensed coaters Pretreatment systems Approved coating system QUALICOAT Specifications
12 Benefits of Licensed Coaters No flaking or blistering caused by insufficient cross-linking. Specific parameters and requirements for the coating process.
13 Benefits of (Approved) Pretreatment No flaking or blistering caused by insufficient pretreatment. Specific parameters and requirements for the pretreatment process.
14 Benefits of Approved Coating Systems Colour & Gloss Stability QUALICOAT Specifications define weathering resistance.
15 Product quality Licensed coaters Pretreatment systems Approved coating system QUALICOAT Specifications
16 Growing demand for QUALICOAT Architects System manufacturers Global metal construction companies Consultants Building companies
17 Special application QUALIDECO
18 QUALIDECO Technologies to obtain a variety of decorative finishes for architectural purposes Sublimation Powder on powder application New technologies will follow
19 QUALIDECO Nature as model Surfaces like wood, stone or other antique finishes
20 QUALIDECO Facts about QUALIDECO Quality label within QUALICOAT (own licence & logo) QUALIDECO President: Juan Antonio Bernabé QUALIDECO Committee QUALIDECO Specifications (Appendix A2) Licensed Coaters & Powders Approved Decoraters & Decorations (Powder and Film/Paper)
21 QUALIDECO QUALIDECO-Committee MEMBERS Mr. J.A. Bernabé (President) Mr. A. Arranz Mr. J. Arrieta Mr. R. Boi Mr. G. Casati Mr. R. Deane Mr. B. Karlsen Mr. S. Kempes Mr. S. Legidis Mr. T. Rossini Mr. J. Sqalli Mr. J. Torres Paño Mr. G. Vendramin Mr. G. Vlahakis COUNTRY SPAIN SPAIN SPAIN ITALY ITALY UNITED KINGDOM NORWAY MIDDLE EAST SWITZERLAND ITALY MOROCCO SPAIN ITALY GREECE
22 QUALIDECO QUALIDECO-Specifications Sublimation & Powder on Powder Work specifications Inhouse-Control Laboratory Tests Inspections Check-Lists Rules for granting, renewal, withdrawal of a license
23 QUALIDECO Sublimation License for - Coater - Powder - Decorater - Decoration
24 QUALIDECO Improvement of Sublimation Quality Licensed Film Suppliers Licensed Powder Suppliers Chapter 6 of QUALIDECO-Specifications To come: Class 2 (Gloss & Colour Stability)
25 QUALIDECO Licensed Decoraters (44) Cyprus (1) Spain (12) France (4) Portugal (3) Italy (18) Greece (5) Morocco (1)
26 Special applications SEASIDE is a pretreatment for harsh environments.
27 SEASIDE Quality label within QUALICOAT Designed to meet higher corrosion protection requirements in coastal areas Modified pretreatment process
28 Standard Etching Conditions At least 1g/m² for AA 6060 and AA 6063 alloys. Etching is not specified for rolled products and castings. The etching degree must be monitored regularly.
29 SEASIDE - pretreatment 3 techniques Type A: simple acid etching The total etching degree of all acid steps must be at least 2g/m². Type AA: dual etching (alkaline etching and acid etching) The total etching degree must be at least 2g/m². The etching degree in each step must be at least 0.5g/m². Type OX: anodic pretreatment 3-8 µm film thickness
30 Anodic pretreatment All impurities must be eliminated. Anodic film with a thickness of 3-8µm. Final rinse max. 30µS/cm. Coating maximum 16 hours after pretreatment. Continuous monitoring of baths and finished products.
31 Filiform Corrosion Test Collection panels from SEASIDE coaters Starting in second half of 2009 Performing FFC-Test Results in 2010
32 SEASIDE Designed to meet higher corrosion protection requirements in coastal areas with an modified pretreatment process. For resistance against filiform corrosion in areas like swimming pools or for usage of thawing salt, the anodic pretreatment is recommended in some national documents, eg. Al.01 from VFF (German Association of window makers).
33 Coaters with SEASIDE Europe 123, outside Europe 13 Austria (1) Belgium (6) Bulgaria (1) Cyprus (1) Czech Republic France Germany (2) Greece (22) Hungary (1) Ireland Italy (20) Latvia Netherlands (3) Poland Portugal (10) Romania (1) Russia Spain (40) Sweden Switzerland Turkey (1) United Kingdom (1) Ukraine
34 Overview 3. Future Activities
35 Future development of QUALICOAT Integrating new PRODUCT CATEGORIES into the Specifications
36 PRODUCT CATEGORIES QUALICOAT is an international association defining Specifications to assure the quality of coated aluminium for architectural applications.
37 ONLY for architectural applications? Because of increasing demand QUALICOAT is discussing to extended to other coated ALUMINIUM Products. e.g. parts for showers, swimming pools, radiators, medical or household equipment,
38 Information To learn more, please visit About the QUALICOAT quality label Lists of licensed coating plants and approved coating and alternative pretreatment systems Specifications
39 Thank you for your attention!
40 QUALICOAT A quality label recognised the world over.
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