Feasibility of Strait Crossings Solutions

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Davorin Kolic,, Nedjad Ayaydin, Martin Edge Neuron Consult ZT IGT Salzburg Scott Wilson Feasibility of Strait Crossings Solutions FIB Symposium 2007 Cavtat May 20-22, 2007

Content 1. Introduction : Concepts of Strait Crossings 2. Strait Crossings and Cost Overruns 3. Methodology for Cost Optimization 4. Examples of Strait Crossings 5. Future Structures 6. Conclusions page 2/ 23

1.Introduction: Concepts of Strait Crossings Metro 4 Line Budapest : undercrossing Danube bored tunnel option between stations Gellert and Fovam vicinity of old bridge mineral and thermal water wells in Danube length of about 500 m between stations Aesthetic reasons when choosing tunnel option vs. bridge. page 3/ 23

1.Introduction: Concepts of Strait Crossings Project Busan Island Geoje, 8.2 km Cable stayed bridges over 2 km Immersed tube 3.8 km long, 50 m deep on crowded ship route vicinity of a new port near Busan double tube, double lane safety and ventilation channel page 4/ 23

1.Introduction: Concepts of Strait Crossings Fehmarn Belt, Denmark-Germany : 19 km Options : bridge, immersed tube, bored tunnel traffic capacity of the crossing vs. costs page 5/ 23

1.Introduction: Concepts of Strait Crossings Total Relat. No. Width No. Width Length Costs per m² model Crossing type costs costs lanes lane rail track rail track L Traffic area Road lanes + rail tracks Mill [ ] [%] [-] [m] [-] [m] [m] [ / m²] 1 Bored tunnel 0+2 3.391 118 0 3,75 2 5,50 23.015 13.394 2 Immersed tube 0+2 3.545 123 0 3,75 2 5,50 20.210 15.946 3 Cable stayed bridge 4+2 3.040 106 4 3,75 2 5,50 21.318 5.485 3.1 Suspension bridge 4+2 3.573 124 4 3,75 2 5,50 21.278 6.458 4 Bored tunnel 4+2 4.420 154 4 3,75 2 5,50 22.815 7.451 5 Immersed tube 4+2 3.780 132 4 3,75 2 5,50 20.380 7.134 4.1 Bored tunnel 3+1 2.992 104 3 3,75 1 5,50 22.815 7.829 5.1 Immersed tube 3+1 2.874 100 3 3,75 1 5,50 20.380 8.419 Fehmarn Belt, Denmark-Germany : 19 km page 6/ 23

1.Introduction: Concepts of Strait Crossings Feasible solutions among : Bridge solution usually as a combination of a one big opening and several continuous spans Immersed tube up to 3 km length not deeper than 50 m Bored tunnel deeper elevation lenghts longer than 2 km page 7/ 23

2. Strait Crossings and Cost Overruns Serious cost overruns by megaprojects: Rail tunnel crossing Rail-Road bridge-tunnel crossing Prof. Flyvbjerg, University Aarlborg, Danemark Transportation infrastructure project overruns by feasibility studies: Rail lines Highways Bridge crossings Tunnel road connections Metro lines page 8/ 23

2. Strait Crossings and Cost Overruns Traffic forecasts : overestimated opening year traffic development through time investment back-up through traffic development Overestimation in the early project development phase : Making project more attractive Enabling investment Enabling start of works page 9/ 23

3. Methodology for Cost Optimisation Basic project design and cost estimation Evaluation of scenarios for additional : Scen i = Σ scen i, i = 1,...n n = number of scenarios Qualitative Analyse Quantitative Analyse Registers for additional cost estimation * design decisions and *cost estimation Next project development phase page 10/ 23

3. Methodology for Cost Optimisation Register 1 : scenarios for additionla cost estimation page 11/ 23

3. Methodology for Cost Optimisation Decision matrix for the qualitative scenario evaluation HS vs. PI Pi = 1 Pi = 2 Pi = 3 Pi = 4 Pi = 5 0 2.5 Neglig. Neglig. Neglig. Neglig. Accept. 2.5 5.0 Neglig. Neglig. Accept. Accept. Accept. 5.0 7.5 Neglig. Accept. Accept. High High 7.5-10.0 Neglig. Accept. Accept. High High 10.0 12.5 Neglig. Accept. Accept. High Severe 12.5 15.0 Accept. Accept. High High Severe 15.0-17.5 Accept. Accept. High Severe Severe 17.5-20.0 Accept. High High Severe Severe 20.0-22.5 Accept. High Severe Severe Severe 22.5-25.0 Accept. High Severe Severe Severe page 12/ 23

4. Examples of Strait Crossings Pelješac strait crossing Longitudinal disposition and number of foundations/columns : influence of structural parameters on economic feasibility of strait crossing page 13/ 23

4. Examples of Strait Crossings Pelješac strait crossing Sutong bridge, PR China Foundation on group of 120 m deep RC bored piles Rion Antirion bridge,greece Foundation through soil improvement by steel casings page 14/ 23

4. Examples of Strait Crossings Pelješac strait crossing costs of substructure parts vs. number of 70 m deep RC piles Overall vs. Basic Costs = 2:1 to 3:1 Troškovi mil.[ ] donjeg ustroj 500 475 450 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 60 65 70 75 80 85 90 95 100 105 110 115 120 Broj pilota AB 70 m dubine [kom] Varijante m os ta : os novni troš k ovi Varijante m osta : s M IN.dodatnim troš kovim a Varijante m os ta : s M AX.dodatnim troš kovim a Influence of a foundation design decision on the final cost estimation and overall project feasibility page 15/ 23

4. Examples of Strait Crossings Pelješac strait crossing 180 costs of supertructure parts vs. medium bridge crossing span Troškovi mil.[ ] gornjeg ustroj 170 160 150 140 130 120 110 Overall vs. Basic Costs = 1.15:1 to 1.25:1 100 125 150 175 200 225 250 275 300 325 350 Srednji raspon [m] Varijante m osta : osnovni troškovi V arijante m osta : s M IN.dodatnim troškovim a Varijante m os ta : s M AX.dodatnim troš k ovim a Influence of a structural design decision on the final cost estimation and overall project feasibility page 16/ 23

4. Examples of Strait Crossings Pelješac strait crossing 700 overall costs of bridge construction vs. number of columns / foundations Troškovi mil.[ ] izvedb 650 600 550 500 450 400 350 300 250 Overall vs. Basic Costs = 1.75 : 1 to 2.15 : 1 200 150 5 6 7 8 9 10 11 12 13 14 15 Broj stupišta [kom] V ar ijante m os ta : os novni tr oš k ovi V ar ijante m os ta : s M IN.dodatnim tr oš k ovim a V ar ijante m os ta : s M AX.do datnim tr oš k o vim a Influence of a structural design decision on the final cost estimation and overall project feasibility page 17/ 23

4. Examples of Strait Crossings Danube crossing Vidin (BG) Calafat (RO) Project in development over 20 years : strategical and traffic demand next bridge 350 km to east and 500km west Last 10 years itensive development of technical options Development as : Financing by : Estimated budget : design-build project, EU, banks, both countries 267 mill. EURo (addit.rail structures included) page 18/ 23

4. Examples of Strait Crossings Danube crossing Vidin (BG) Calafat (RO) Option A : continuous PC box girder as 2 parallel bridges Road 4 lanes 1440m long, Rail 2 tracks 2480 m long, max.span 180 m page 19/ 23

No. var. 4. Examples of Strait Crossings Structure type Danube crossing Vidin (BG) Calafat (RO) Max. Span [m] No. Foundat. pcs. Overall constr. costs [mil. ] Unit price [ / m²] Sub- Structure costs [%] Superstructureco sts [%] Relation costs [%] A Continuous box girder Rail 2 tracksj. 2480m, width 9.75 m Road 2 lanes 1440m, width 19.75 m Fondation on piles 180 180 22 10 134.60 2558 43 57 100 No. var. Structure type Basic costs mil. EUR Minimal additional costs mil. EUR Maximal additional costs mil. EUR Overall construction costs- MIN mil. EUR Overall construction costs- MAX mil. EUR A Continuous box girder Rail 2 tracks. 2480m, w 9.75 m Road 2 lan.1440m,w 19.75 m Fondation on piles 134.60 19.62 33.85 154.22 168,45 Reduced cost overruns through : known type of project development, public presentation, involvement of expert consultanca for technical and economicla parts during 10 years Best bid : 165 mill EURo for bridge ( estimated 226 mill.euro)?? page 20/ 23

5. Future Structures Ulla Bridge* design for the new rail line in Spain (*) design by H.Corres Peiretti, Madrid Substructure : similar on high-speed rail lines in Germany on line Hannover- Wuerzburg ( LAP ) Superstructure : tube cross section (stat.+ dynam.) for urban areas (noise) for strait crossings page 21/ 23

5. Future Structures Strait crossing Hong Kong Macao, 32 km long over Pearl River estuary Shipping channel over 1.4 km immersed tube with 2 artificial islands page 22/ 23

6. Conclusions Strait crossing solutions are based on location conditions and traffic requirements Structural feasibility through simple and sound structural design solutions Economical feasibility through public evaluation of project demand and use page 23/ 23