APOGEE Open Processor with Cummins/Onan Modbus Driver: PowerCommand System

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Point Map April 2, 2004 Systems Integration APOGEE Open Processor with Cummins/Onan Modbus Driver: PowerCommand System This document provides example point maps for common devices in a Cummins/Onan PowerCommand system: generator sets (gensets), Automatic Transfer Switch (ATSs), and feeder breakers. Communication with these devices is accomplished via the PowerCommand Digital MasterControl. Cummins/Onan Modbus registers use a 400,000 addressing scheme, which corresponds to Siemens Modbus registers in the 40,000 range. For example, Cummins/Onan register 400102 equals Siemens register 40102. Generator Set Point Maps Holding Integer Registers (Genset) Table 1. Holding Integer Registers (Genset) Point Map. Point Type Description Register a Range/Units b,c 0 LAI Control Switch Position 400102 0=Off 1 = Run/Manual 2=Auto 255 = Unknown 1 LAI Generator Set Run Sequence State 400103 0 = Stopped 1 = Start Pending 2 = Warmup/Idle 3=Running 4 = Cooldown at Rated 5 = Cooldown at Idle 255 = Unknown 2 LAI PCC 1 Fault Code 400104 SeeTable2 3 LAI Fault Type 400105 1=Warning 2=Derate 3 = Shutdown with Cooldown 4 = Shutdown 255 = Unknown 6 LAI Total Kilowatts 400108 kw 13 LAI Total Kilovolt-amperes 400115 kva 14 LAI Total Kilowatts 400116 kw 15 LAI Total Kilovolt-ampere-reactive 400117 kvar 16 LAI Voltage L1-L2 400118 V continued on next page... Siemens Building Technologies, Inc. Page 1 of 12

Table 1. Holding Integer Registers (Genset) Point Map. (continued) Point Type Description Register a Range/Units b,c 17 LAI Voltage L2-L3 400119 V 18 LAI Voltage L3-L1 400120 V 22 LAI Current L1 400124 A 23 LAI Current L2 400125 A 24 LAI Current L3 400126 A 43 LAI Fuel Rate 400145 gph 44 LAI Engine Speed 400146 rpm 45 LAI Engine Starts 400147 61 LAI Network Faults (N/A) 400163 62 LAI Custom Annunciator 400164 67 LAI Generator CB 400169 0=Open 1=Closed 2 = Unavailable 3 = Inhibit (Open) 255 = Unknown a NOTE: The third digit in the register number is the device number and can vary. b This column indicates the value/range or engineering units or both if known. c The default English value is not italicized. An italicized entry indicates an SI value. Table 2. PCC 1 Fault Codes (Point 2). Value Description 101 Idle Mode 102 Emergency Stop 200 Low Oil Pressure 201 Low Oil Pressure 204 Oil Pres Sender 210 Low Coolant Temp 211 High Coolant Temp 212 High Coolant Temp 213 Coolant Sender 214 Low Coolant Level 215 Low Coolant Level 220 Mag Pickup 221 Fail to Crank 222 Overcrank continuedonnextpage... Page2of12 Siemens Building Technologies, Inc.

Table 2. PCC 1 Fault Codes (Point 2). (continued) Value 223 Overspeed 224 Fail to Synchronize 226 Breaker Fail to Close 230 LowDCVoltage 231 High DC Voltage 232 Weak Battery 240 Low Fuel Day 241 Low Fuel 250 EEPROM Error 251 EEPROM Error 252 EEPROM Error 260 Customer Fault 1 261 Customer Fault 2 262 Customer Fault 3 263 Customer Fault 4 270 Phase Rotation 272 First Start 301 High AC Voltage 303 Low AC Voltage 313 Under Frequency 320 Over Current 321 Over Current 322 Short Circuit 330 Overload 335 Reverse Power 337 Loss of Field Description Siemens Building Technologies, Inc. Page 3 of 12

Floating Point Registers (Genset) Table 3. Floating Point Registers (Genset) Point Map. Point Type Description Registers a Range/Units b,c 1st DROP 0 LAI Percent Kilowatts 400106 and 400107 % 2nd DROP 0 LAI Frequency 400111 and 400112 Hz 1 LAI Total Power Factor 400113 and 400114 8 LAI Percent Current L1 400127 and 400128 % 9 LAI Percent Current L2 400129 and 400130 % 10 LAI Percent Current L3 400131 and 400132 % 11 LAI Battery Voltage 400133 and 400134 Vdc 12 LAI Oil Pressure 400135 and 400136 kpa 13 LAI Oil Temperature 400137 and 400138 C 14 LAI Coolant Temperature 400139 and 400140 C 15 LAI Miscellaneous Temperature 1 400141 and 400142 C 16 LAI Miscellaneous Temperature 2 400143 and 400144 C a NOTE: The third digit in the register number is the device number and can vary. b This column indicates the value/range or engineering units or both if known. c The default English value is not italicized. An italicized entry indicates an SI value. Double Integer Registers (Genset) Table 4. Double Integer Registers (Genset) Point Map. Point Type Description Registers a Range/Units b,c 0 LAI Engine Runtime (High Word) 400148 sec Engine Runtime (Low Word) 400149 1 LAI Total kwh (High Word) 400150 kwh Total kwh (Low Word) 400151 2 LAI TotalFuel(HighWord) 400152 gal Total Fuel (Low Word) 400153 a NOTE: The third digit in the register number is the device number and can vary. b This column indicates the value/range or engineering units or both if known. c The default English value is not italicized. An italicized entry indicates an SI value. Page4of12 Siemens Building Technologies, Inc.

Bits in an Integer Register (Genset) Table 5. Bits in Integer Registers (Genset) Point Map. Point Type Description Register Range/Units a 1st DROP NFPA 110 Annunciation (Register No. 400109) 0 LDI Low Fuel Level Bit 0 0=Off 1 LDI Low Coolant Level Bit 1 0=Off 2 LDI Overspeed Bit 2 0=Off 3 LDI Low Oil Pressure Bit 3 0=Off 4 LDI Pre-low Oil Pressure Bit 4 0=Off 5 LDI High Engine Temperature Bit 5 0=Off 6 LDI Pre-high Engine Temperature Bit 6 0=Off 7 LDI Low Coolant Temperature Bit 7 0=Off 8 LDI Fail to Start Bit 8 0=Off 9 LDI Charger AC Failure Bit 9 0=Off 10 LDI Low Battery Voltage Bit 10 0=Off 11 LDI High Battery Voltage Bit 11 0=Off 12 LDI Not in Auto Bit 12 0=Off 13 LDI Generator Set Running Bit 13 0=Off 14 LDI Generator Set Supplying Load Bit 14 0=Off 15 LDI Normal Power Bit 15 0=Off Extended Annunciator (Register No. 400110) 16 LDI Emergency Stop Bit 0 0=Off 17 LDI Utility CB Tripped Bit 1 0 = Off continued on next page... Siemens Building Technologies, Inc. Page 5 of 12

Table 5. Bits in Integer Registers (Genset) Point Map. (continued) Point Type Description Register Range/Units a 18 LDI Generator Set CB Tripped Bit 2 0=Off 19 LDI Load Demand Bit 3 0=Off 20 LDI Fail to Close Bit 4 0=Off 21 LDI Fail to Sync Bit 5 0=Off 22 LDI Reverse Kilovolt-ampere-reactive Bit 6 0=Off 23 LDI Reverse Kilowatt Bit 7 0=Off 24 LDI Short Circuit Bit 8 0=Off 25 LDI Overcurrent Bit 9 0=Off 26 LDI Overload Bit 10 0=Off 27 LDI Under Frequency Bit 11 0=Off 28 LDI LowACVoltage Bit 12 0=Off 29 LDI High AC Voltage Bit 13 0=Off 30 LDI Ground Fault Bit 14 0=Off 31 LDI Check Generator Set Bit 15 0=Off 2nd DROP Customer Faults (Register No. 400162) 12 LDI Customer Fault 4 Bit 12 0=Off 13 LDI Customer Fault 3 Bit 13 0=Off 14 LDI Customer Fault 2 Bit 14 0=Off 15 LDI Customer Fault 1 Bit 15 0=Off a Values noted for LDIs are in the following format: OFF text/on text. Page6of12 Siemens Building Technologies, Inc.

Automatic Transfer Switch Point Maps Holding Integer Registers (ATS) Table 6. Holding Integer Registers (ATS) Point Map. Point Type Description Register a Range/Units b,c 0 LAI Total Kilowatts 403101 kw 5 LAI Fault Type 403106 1=Warning 2=Derate 3 = Shutdown with Cooldown 4 = Shutdown 255 = Unknown 6 LAI PCC 1 Fault Code 403107 SeeTable7 10 LAI Source 2 Volts L3-L1 403111 V 11 LAI Source 2 Volts L3 403112 V 12 LAI Source 2 Volts L2-L3 403113 V 13 LAI Source 2 Volts L2 403114 V 14 LAI Source 2 Volts L1-L2 403115 V 15 LAI Source 2 Volts L1 403116 V 22 LAI Source 1 Volts L2 403123 V 23 LAI Source 1 Volts L1-L2 403124 V 24 LAI Source 1 Volts L1 403125 V 27 LAI Load Current L3 403128 A 28 LAI Load Current L2 403129 A 29 LAI Load Current L1 403130 A 30 LAI Load Volts L3-L1 403131 V 31 LAI Load Volts L3 403132 V 32 LAI Load Volts L2-L3 403133 V 33 LAI Load Volts L2 403134 V 34 LAI Load Volts L1-L2 403135 V 35 LAI Load Volts L1 403136 V 40 LAI Load Total Kilowatts 403141 kw 41 LAI Load Total Kilovolt-ampere-reactive 403142 kvar 42 LAI Load Total Kilovolt-amperes 403143 kva a NOTE: The third digit in the register number is the device number and can vary. b This column indicates the value/range or engineering units or both if known. c The default English value is not italicized. An italicized entry indicates an SI value. Siemens Building Technologies, Inc. Page 7 of 12

Table 7. PCC 1 Fault Codes (Point 6). Value Description 101 Idle Mode 102 Emergency Stop 200 Low Oil Pressure 201 Low Oil Pressure 204 Oil Pres Sender 210 Low Coolant Temp 211 High Coolant Temp 212 High Coolant Temp 213 Coolant Sender 214 Low Coolant Level 215 Low Coolant Level 220 Mag Pickup 221 Fail to Crank 222 Overcrank 223 Overspeed 224 Fail to Synchronize 226 Breaker Fail to Close 230 LowDCVoltage 231 High DC Voltage 232 Weak Battery 240 Low Fuel Day 241 Low Fuel 250 EEPROM Error 251 EEPROM Error 252 EEPROM Error 260 Customer Fault 1 261 Customer Fault 2 262 Customer Fault 3 263 Customer Fault 4 270 Phase Rotation 272 First Start 301 High AC Voltage 303 Low AC Voltage 313 Under Frequency continued on next page... Page8of12 Siemens Building Technologies, Inc.

Table 7. PCC 1 Fault Codes (Point 6). (continued) Value 320 Over Current 321 Over Current 322 Short Circuit 330 Overload 335 Reverse Power 337 Loss of Field Description Floating Point Registers (ATS) Table 8. Floating Point Registers (ATS) Point Map. Point Type Description Registers a Range/Units b,c 1st DROP 0 LAI Percent L3 Current 403102 and 403103 % 2nd DROP 0 LAI Source 2 Frequency 403117 and 403118 Hz 3rd DROP 0 LAI Source 1 Frequency 403126 and 403127 Hz 4th DROP 0 LAI Load Frequency 403137 and 403138 Hz 1 LAI Total Power Factor 400139 and 400140 a NOTE: The third digit in the register number is the device number and can vary. b This column indicates the value/range or engineering units or both if known. c The default English value is not italicized. An italicized entry indicates an SI value. Siemens Building Technologies, Inc. Page 9 of 12

Bits in an Integer Register (ATS) Table 9. Bits in Integer Registers (ATS) Point Map. Point Type Description Register Range/Units a NFPA 110 Annunciation (Register No. 403104) 0 LDI Low Fuel Level Bit 0 0=Off 1 LDI Low Coolant Level Bit 1 0=Off 2 LDI Overspeed Bit 2 0=Off 3 LDI Low Oil Pressure Bit 3 0=Off 4 LDI Pre-low Oil Pressure Bit 4 0=Off 5 LDI High Engine Temperature Bit 5 0=Off 6 LDI Pre-high Engine Temperature Bit 6 0=Off 7 LDI Low Coolant Temperature Bit 7 0=Off 8 LDI Fail to Start Bit 8 0=Off 9 LDI Charger AC Failure Bit 9 0=Off 10 LDI Low Battery Voltage Bit 10 0=Off 11 LDI High Battery Voltage Bit 11 0=Off 12 LDI Not in Auto Bit 12 0=Off 13 LDI Generator Set Running Bit 13 0=Off 14 LDI Generator Set Supplying Load Bit 14 0=Off 15 LDI Normal Power Bit 15 0=Off ATS Extended Annunciation (Register No. 403108) 64 LDI Bypass to Source 2 Bit 0 0=Off 65 LDI Bypass to Source 1 Bit 1 0=Off 66 LDI Fail to Sync Bit 2 0=Off continued on next page... Page 10 of 12 Siemens Building Technologies, Inc.

Table 9. Bits in Integer Registers (ATS) Point Map. (continued) Point Type Description Register Range/Units a 67 LDI Fail to Dissconnect Bit 3 0=Off 68 LDI Fail to Close Bit 4 0=Off 69 LDI Retransfer Inhibit Bit 5 0=Off 70 LDI Transfer Inhibit Bit 6 0=Off 71 LDI Load Shed Bit 7 0=Off 72 LDI Low ATS Battery Bit 8 0=Off 73 LDI Test/Exercise Bit 9 0=Off 74 LDI Not in Auto Bit 10 0=Off 75 LDI ATS Common Alarm Bit 11 0=Off 76 LDI Source 2 Connected Bit 12 0=Off 77 LDI Source 1 Connected Bit 13 0=Off 78 LDI Source 2 Available Bit 14 0=Off 79 LDI Source 1 Available Bit 15 0=Off a Values noted for LDIs are in the following format: OFF text/on text. Siemens Building Technologies, Inc. Page 11 of 12

Feeder Breaker Point Map Bits in an Integer Register (Feeder Breaker) Table 10. Bits in Integer Registers (Feeder Breaker) Point Map. Point Type Description Register Range/Units a Feeder Breaker 1 (Register No. 402071) 10 LDI Ground Fault Bit 10 0=Off 11 LDI CB In Test Position Bit 11 0=Off 12 LDI CB Over Current Bit 12 0=Off 13 LDI CB Closed Bit 13 0=Off 14 LDI N/A Bit 14 0=Off 15 LDI Feeder Source Available Bit 15 0=Off Feeder Breaker 2 (Register No. 402072) 10 LDI Ground Fault Bit 10 0=Off 11 LDI CB In Test Position Bit 11 0=Off 12 LDI CB Over Current Bit 12 0=Off 13 LDI CB Closed Bit 13 0=Off 14 LDI N/A Bit 14 0=Off 15 LDI Feeder Source Available Bit 15 0=Off a Values noted for LDIs are in the following format: OFF text/on text. Information in this document is based on specifications believed correct at the time of publication. The right is reserved to make changes as design improvements are introduced. Product or company names mentioned herein may be the trademarks of their respective owners. 2004 Siemens Building Technologies, Inc. Siemens Building Technologies, Inc. 1000 Deerfield Parkway Printed in the U.S.A. Buffalo Grove, IL 60089-4513 Page 12 of 12 U.S.A.