Flexible Budgets and Standard Costing Variance Analysis

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Flexible Budgets and Standard Costing Variance Analysis 1 Static Budgets and Performance Reports CheeseCo 2

Preparing a Flexible Budget Cost Total Flexible Budgets Formula Fixed 8,000 10,000 12,000 per Hour Cost Hours Hours Hours Machine hours 8,000 10,000 12,000 Variable costs Indirect labor $ 4.00 $ 32,000 $ 40,000 $ 48,000 Indirect material 3.00 24,000 30,000 36,000 Power 0.50 4,000 5,000 6,000 Total variable cost $ 7.50 $ 60,000 $ 75,000 $ 90,000 Fixed costs Depreciation $ 12,000 $ 12,000 $ 12,000 $ 12,000 Insurance 2,000 2,000 2,000 2,000 Total fixed cost $ 14,000 $ 14,000 $ 14,000 Total overhead costs $ 74,000 $ 89,000 $ 104,000 3 Flexible Budget Performance Report CheeseCo Cost Total Formula Fixed Flexible Actual per Hour Cost Budget Results Variances Machine hours 8,000 8,000 0 Variable costs Indirect labor $ 4.00 $ 32,000 $ 34,000 $ 2,000 U Indirect material 3.00 24,000 25,500 1,500 U Power 0.50 4,000 3,800 200 F Total variable cost $ 7.50 $ 60,000 $ 63,300 $ 3,300 U Fixed costs Depreciation $ 12,000 $ 12,000 $ 12,000 $ 0 Insurance 2,000 2,000 2,050 50 U Total fixed cost $ 14,000 $ 14,050 50 U Total overhead costs $ 74,000 $ 77,350 $ 3,350 U 4

Static Budgets and Performance 5 Flexible Budget Performance Report Overhead Variance Analysis Static Flexible Actual Overhead Overhead Overhead Budget at Budget at at 10,000 Hours 8,000 Hours 8,000 Hours $ 89,000 $ 74,000 $ 77,350 Activity This $15,000F variance is due to lower activity. Cost control This $3,350U variance is due to poor cost control. 6

Standard Cost Card Variable Production Cost A standard cost card for one unit of product might look like this: A B A x B Standard Standard Standard Quantity Price Cost Inputs or Hours or Rate per Unit Direct materials 3.0 lbs. $ 4.00 per lb. $ 12.00 Direct labor 2.5 hours 14.00 per hour 35.00 Variable mfg. overhead 2.5 hours 3.00 per hour 7.50 Total standard unit cost $ 54.50 7 Standards vs. Budgets Are standards the same as budgets? A budget is set for total costs. A standard is a per unit cost. Standards are often used when preparing budgets. 8

A General Model for Variance Analysis Actual Quantity Actual Quantity Standard Quantity Actual Price Standard Price Standard Price Price Variance Quantity Variance 9 Material Variances Example Glacier Peak Outfitters has the following direct material standard for the fiberfill in its mountain parka. 0.1 kg. of fiberfill per parka at $5.00 per kg. Last month 210 kgs of fiberfill were purchased and used to make 2,000 parkas. The material cost a total of $1,029. 10

Material Variances Summary Actual Quantity Actual Quantity Standard Quantity Actual Price Standard Price Standard Price 210 kgs. 210 kgs. 200 kgs. $4.90 per kg. $5.00 per kg. $5.00 per kg. = $1,029 = $1,050 = $1,000 Price variance $21 favorable Quantity variance $50 unfavorable 11 Material Variances Hanson purchased and used 1,700 pounds. How are the variances computed if the amount purchased differs from the amount used? The price variance is computed on the entire quantity purchased. The quantity variance is computed only on the quantity used. 12

Responsibility for Material Variances Materials Quantity Variance Materials Price Variance Production Manager Purchasing Manager The standard price is used to compute the quantity variance so that the production manager is not held responsible for the purchasing manager s performance. 13 Labor Variances Example Glacier Peak Outfitters has the following direct labor standard for its mountain parka. 1.2 standard hours per parka at $10.00 per hour Last month, employees actually worked 2,500 hours at a total labor cost of $26,250 to make 2,000 parkas. 14

Labor Variances Summary Actual Hours Actual Hours Standard Hours Actual Rate Standard Rate Standard Rate 2,500 hours 2,500 hours 2,400 hours $10.50 per hour $10.00 per hour. $10.00 per hour = $26,250 = $25,000 = $24,000 Rate variance $1,250 unfavorable Efficiency variance $1,000 unfavorable 15 Responsibility for Labor Variances Production managers are usually held accountable for labor variances because they can influence the: Mix of skill levels assigned to work tasks. Level of employee motivation. Quality of production supervision. Production Manager Quality of training provided to employees. 16

Variable Manufacturing Overhead Variances Example Glacier Peak Outfitters has the following direct variable manufacturing overhead labor standard for its mountain parka. 1.2 standard hours per parka at $4.00 per hour Last month, employees actually worked 2,500 hours to make 2,000 parkas. Actual variable manufacturing overhead for the month was $10,500. 17 Variable Manufacturing Overhead Variances Summary Actual Hours Actual Hours Standard Hours Actual Rate Standard Rate Standard Rate 2,500 hours 2,500 hours 2,400 hours $4.20 per hour $4.00 per hour $4.00 per hour = $10,500 = $10,000 = $9,600 Spending variance $500 unfavorable Efficiency variance $400 unfavorable 18

Advantages of Standard Costs Management by exception Promotes economy and efficiency Simplified bookkeeping Advantages Enhances responsibility accounting 19 Potential Problems with Standard Costs Emphasizing standards may exclude other important objectives. Standard cost reports may not be timely. Potential Problems Favorable variances may be misinterpreted. Emphasis on negative may impact morale. Invalid assumptions about the relationship between labor cost and output. Continuous improvement may be more important than meeting standards. 20

Variable Overhead Variances Example Actual Flexible Budget Flexible Budget Variable for Variable for Variable Overhead Overhead at Overhead at Incurred Actual Hours Standard Hours 3,300 hours 3,200 hours $2.00 per hour $2.00 per hour $6,740 $6,600 $6,400 Spending variance $140 unfavorable Efficiency variance $200 unfavorable $340 unfavorable flexible budget total variance 21 Overhead Rates and Overhead Analysis Example ColaCo prepared this budget for overhead: Total Variable Total Fixed Machine Variable Overhead Fixed Overhead Hours Overhead Rate Overhead Rate 3,000 $ 6,000 $ 2.00 $ 9,000 $ 3.00 4,000 8,000 2.00 9,000 2.25 22

Overhead Variances and Under- or Overapplied Overhead Cost In a standard cost system: Unfavorable variances are equivalent to underapplied overhead. Favorable variances are equivalent to overapplied overhead. The sum of the overhead variances equals the under- or overapplied overhead cost for a period. 23