MANUAL NO: 208659 CREATED: 1/2017 HI QUAL HEAVY DUTY HEAD GATE 198400 WARNING!: KEEP HANDS & FINGERS AWAY FROM ALL HINGED AND MOVING PARTS DURING OPERATION. SIOUX STEEL COMPANY, 196 1/2 e. 6th St, SIOUX FALLS, SOUTH DAKOTA 57104 1-844-544-7825
CONTENTS SAFETY PG 3 GENERAL INFORMATION PG 4 PARTS LIST AND DIAGRAMS PGS 5-8 ADJUSTMENTS PG 9-10 WARRANTY PG 11 2
SAFETY Watch for this symbol. It points out important safety precautions. It means Attention Be Alert! DEFINITIONS: CAUTION: Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. WARNING: Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. DANGER: Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. If any decals become damaged, detached, or illegible contact your dealer or Hi Qual at (844)-544-7825 for free replacements. A careful operator, is the best operator. To help prevent accidents, read the following precautions before operating this equipment. Equipment should be operated only by those who are responsible and knowledgeable of this type of equipment. Carefully review the procedures given in this manual with all operators. It is important that all operators be familiar with and follow safety precautions. Improper use of equipment can cause serious injury or death. 1. Read the operator's manual before operating equipment. 2. Keep hands, arms, feet, and legs away from all pinch points. 3. DO NOT remove any safety devices that have been provided for your protection. 4. DO NOT work around the equipment in loose clothing that might catch in any moving parts. 5. DO NOT modify the equipment without consulting a dealer or Sioux Steel Co. 6. Do NOT clean, lubricate, or adjust equipment, while equipment is operating. 7. Inspect the equipment regularly for any damage before and after each use. If damage to equipment occurs, equipment should not be used until repairs are made. Immediately, contact your dealer or Hi QualWarranty Department at (844) 544-7825. Repair of damages should be implemented as soon as practical, with appropriate Hi Qual replacement parts. REMEMBER: Hi Qual includes all reasonable means for accident prevention except a safe and careful operator. 3
GENERAL INFORMATION - The Hi Qual Heavy Duty Head Gate has been completely assembled at the factory. - Before operating check top and bottom pivot locations for grease. Add grease if necessary. If needed, oil all other hinged and moving parts. - Note serial numbers when referring to parts list and diagrams. WARNING! Keep hands and fingers away from all hinged and moving parts during operation 4
S198400 PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 1 198401 MAINFRAME 1 2 198402 LH YOKE WLDT 1 3 198403 RH YOKE WLDT 1 4 198437 LOWER RELEASE WLDT 1 5 198439 REAR YOLK RELEASE WLDT 1 6 198438 FRONT YOLK RELEASE WLDT 1 7 198409 PIVOT BUSHING 2 8 197652 LINKAGE BAR 1 9 198458 TRIP CATCH 1 10 195367 SERIAL NUMBER DECAL 1 11 191495 HANDLE WELDMENT 2 12 191463 SPRING- EXTENSION 1.50 X 8.50 1 13 191537 HANDLE CAP.750 2 14 191545 HANDLE CAP 2 15 195827 WARNING DECAL "PINCH POINT" 1 16 187321 DECAL- SIOUX OVAL 2.63 X 4.87 2 17 198448 COMPRESSION SPRING 2 18 198449 KNOB W/THEADED STUD 1 19 169703 COTTER PIN - 5/32" x 1" ZP 2 20 198836 ZERK- 1/4"-28 strght-short thrds 4 21 198728 SCREW- 1/2-13 X 2 1/4 GR5 2 22 154069 WASHER -.500 FLAT TYPE A/W SERIES BZ 8 23 155728 NUT-.500 HEX LOCK-13 13 24 187387 SCREW-.500 HHC - 13 X 6.50 GR5 ZP 2 25 154035 SCREW-.500 HHC -13 X 1.50 GR5 ZP 2 26 198450 Screw-.500 HHC - 13x4.00 GR8 ZP 2 27 191583 3/8 SNAP PIN 4 28 171245 SCREW-.500 HHC-13 X 9.00 GR3 ZP 2 29 166164 SCREW-.500 HHC-13 X 5.50 GR5 ZP 1 30 191622 Stop Pin Wldt 1 31 191767 HAIR PIN COTTER 0.148 X 3.3125 1 5
S198400 PARTS DIAGRAM SEE DETAIL A ON NEXT PAGE A 8 12 30 18 15 17 31 6 9 16 13 2X 4 19 2X 2 3 11 2X 14 2X 20 4X FRONT VIEW 6
S198400 PARTS DIAGRAM (CONT) 23 23 25 21 22 7 22 23 29 23 23 22 25 28 23 24 22 23 26 22 23 DETAIL A SCALE 1 : 8 7
S198400 PARTS DIAGRAM (CONT) 26 23 23 23 28 17 5 23 22 24 21 22 7 22 23 BACK VIEW 8
ADJUSTMENTS TO ADJUST YOKES 1) REMOVE 3/8" SNAP PIN. 2) SLIDE YOKE ASSEMBLY TO ONE OF THE THREE SETTINGS PROVIDED (ALIGN HOLES). 3) REPLACE 3/8" SNAP PIN. 3/8" SNAP RING PROVIDED YOKE SETTINGS YOKE ASSEMBLY 3/8" SNAP RING YOKE ASSEMBLY PROVIDED YOKE SETTINGS 9
ADJUSTMENTS (CONT) READY POSITION OPENING READY POSITION ADJUSTMENT KNOB 1) ADJUST KNOB CLOCKWISE TO ADJUST READY POSITION TO A SMALLER OPENING. 2) ADJUST KNOB COUNTER-CLOCKWISE TO ADJUST READY POSITION TO A LARGER OPENING. B DETAIL B SCALE 1 : 6 10
NEW PRODUCT WARRANTY HIQUAL LIVESTOCK EQUIPMENT LIMITED WARRANTY FOR NEW HIQUAL COMPANY PRODUCTS A. GENERAL PROVISIONS. HiQual means HiQual Company, 200 N. Cleveland, Lennox, SD 57039. The warranties described below are provided by HiQual to the original purchasers of new products purchased from HiQual or from an authorized HiQual Dealer (the Products ). Under these warranties, HiQual will, at its option, repair or replace at its factory any Product covered under these warranties which is found to be defective in material and workmanship during the applicable warranty term or refund the purchase price paid for the defective Product. Customer will be responsible for labor charges for removing the defective Product and reinstalling the repaired or replacement Product, any premium charge for overtime labor requested of HiQual and shipping charges to and from HiQual s factory. These warranties are not transferrable. B. WARRANTY PERIOD. Subject to exclusions and limitations set forth herein, each new Product is warranted for the number of years specified below. Each warranty term begins from the date of purchase regardless of delay in receipt of the Product by Customer due to the time required to process, handle, ship, assemble, construct and install the Product. Customer must retain proof of the date of purchase. Replacement parts for and repairs to the Product will be warranted only for the remainder of the original warranty term. The replacement parts for or repairs to the Product will not extend the warranty term beyond the original warranty term. Products described below include all parts, components and accessories. PRODUCTS All Steel products 1 Year All Poly Products 3 years Flex Connectors 5 Years C. ITEMS COVERED SEPARATELY. The HiQual warranties do not cover any parts, components or materials that are part of the Product, or used in conjunction with the Product, that are not manufactured by Sioux Steel. Such parts, components and materials will be subject to the warranties provided by the manufacturer, if any. D. WHAT IS NOT WARRANTED. HiQual does not warrant and is not responsible for the following: (1) used products; (2) modification or alteration of the Products; (3) Products that have not been properly installed or not installed in accordance with the instruction manual, improper assembly, or improper construction by any persons other than HiQual employees; (4) depreciation, damage or loss caused by the use of parts, components or accessories not provided by HiQual, unauthorized repairs, normal wear, lack of necessary and proper maintenance, a failure to follow operating instructions/recommendations, misuse, lack of proper protection during storage, vandalism or theft, exposure to the elements or corrosive materials, accidents or acts of nature including lightning, flooding, hail, straight winds and tornadoes; and (5) cosmetic damage or damage that does not hinder the functionality of the Products. E. LIMITATIONS OF WARRANTIES AND CUSTOMER S REMEDIES. To the extent permitted by law, neither HiQual, the Dealer nor any person or company affiliated with either of them makes any warranties, representations, conditions or promises express or implied as to the quality, performance or freedom from defects of the Products covered by these warranties other than those set forth herein. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER HIQUAL, THE DEALER, NOR ANY PERSON OR COMPANY AFFILIATED WITH EITHER OF THEM WILL BE LIABLE FOR ANY DAMAGES, INCLUDING, BUT NOT LIMITED TO, INCIDENTAL, SPECIAL, EXEMPLARY, CONSEQUENTIAL, LOST PROFITS AND REVENUES, LOST USE OF THE PRODUCTS OR ANY OTHER PROPERTY, BODILY INJURY OR PROPERTY DAMAGE CLAIMS OF ANY PERSON, LOST COMMODITIES, REMOVAL OR STORAGE COSTS FOR THE PRODUCTS, OTHER EQUIPMENT AND COMMODITIES, DAMAGE TO THE ENVIRONMENT ARISING FROM OR IN ANY MANNER RELATED TO ANY RELEASE OF HAZARDOUS MATERIALS, AND REMEDIATION EXPENSES THEREFORE, WHETHER BASED ON CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER LEGAL BASIS, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IN NO INSTANCE WILL SIOUX STEEL, THE DEALER OR ANY PERSON OR COMPANY AFFILIATED WITH EITHER OF THEM BE LIABLE TO CUSTOMER OR ANY PERSON IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE PAID BY CUSTOMER FOR THE PRODUCT. F. NO DEALER WARRANTY. THE DEALER HAS NO AUTHORITY TO MAKE ANY WARRANTY, REPRESENTATION, CONDITION OR PROMISE ON BEHALF OF HIQUAL, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY. G. GOVERNING LAW/VENUE. These warranties, and all terms set forth herein, are governed by the laws of the State of South Dakota and, where applicable, the laws of the United States of America. Any and all disputes arising from these warranties, the purchase and use of the Products, bodily injury and property damage claims or otherwise must be venued in the South Dakota Circuit Court sitting in Minnehaha County, South Dakota. Customer agrees to such venue and waives any challenge to such court s jurisdiction based upon lack of personal jurisdiction or inconvenience. H. SECURING WARRANTY SERVICE. In order to receive warranty services, customer must give HiQual written notice of a warranty claim within 30 days of the date of discovery of the defective materials or workmanship, and customer must complete the following steps. (1) Obtain from HiQual a Return Materials Authorization Number ( RMA Number ) by calling the Customer Service at 1-800-557-4689 and providing the following information. An explanation as to why the products being returned. The name of the territory representative, dealer or HiQual sales person from whom the product was purchased. The dealers ID number / account number. The invoice number and date of purchase. Customers name, phone number and address. The date the product will be returned. (2) Pay the shipping charges to and from the HIQual s factory. (3) Ship the product to HiQual, 200 N. Cleveland, Lennox, SD 57039 {00659155.1}