Instructions for candidates for Boiler Attendant Examination

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Instructions for candidates for Boiler Attendant Examination 1. Application shall be in Form A of Boiler attendant rules 2011 2. Application may be downloaded from the Departmental website (www.labour.kar.nic.in) or may be collected from the office of Assistant director, Senior Assistant Director, Deputy Director or Director of Boilers. 3. Every application must be accompanied by the requisite fee paid through Demand draft from any Bank drawn in favor of Director of Boilers, Bangalore or Treasury paid challan paid in the head of the account 0230 Labour and Employment 103 Fee for Inspection of steam Boilers 4. Every application must be accompanied by the two recent passport size photograph of the applicant (Size 50mm X65mm), one of the photograph shall bear the signature of the applicant on the backthereof, duly attested by a Gazetted Officer or the candidate s employer. 5. Eligibility criteria for the Candidate applying for the examination shall be as per annexure I 6. The candidate appearing for first class and second class examination shall have knowledge of boiler operation/maintenance as mentioned in annexure III 7. Application for examination should be filled by the candidate and signed by him before the Gazetted Officer/ Magistrate/his employer who shall attest his signature. 8. The Application filled shall be forwarded to the Secretary accompanied by 1

One attested copy of each of the testimonials in respect of academic qualifications, and originals along with their copies for practical experience of the candidate. All originals in respect of academic qualifications shall be produced at the time of interview. Testimonials of good character from his employer with certificate of age 9. The practical experience certificate or service certificate and testimonials of good character with age from the employer shall be in the format mentioned in annexure II and shall be signed by a person under whom the candidate is employed and to be counter signed by the owner or agent of the mill, factory or workshop. 10. Candidate appearing for the examination from outside the state should get No Objection Certificate from the Director of Boilers of their respective state. 11. The service certificate furnished by the candidates is subjected to verification. 12. Any, person making a false statement for the purpose of the admission to the examination renders himself liable to prosecution. 13. Incomplete application is liable to be rejected. 14. Fees for examination: A candidate for a certificate of competency as a First Class Boiler Attendant shall pay fees of Rs. 500/ (Rupees Five hundred only ) A candidate for a certificate of competency as a Second Class Boiler Attendant shall pay fees of Rs. 300/ (Rupees Three hundred only) 2

Every application must be accompanied by the requisite fee paid through Demand draft drawn from any Bank in favor of Director of Boilers, Bangalore or Treasury paid challan paid in the head of the account 0230 Labour and Employment 103 Fee for Inspection of steam Boilers Fees paid by the candidate under these rules shall not be entitled to any refund 15. The application of the candidate shall be forwarded to the following address, To, The secretary, Boiler Attendant Examination board, Karmika Bhavana, 2 nd floor, Dairy circle, Bannergatta road, Bangalore 560029 Contact no 080 26531203 Email shwethareddy57@gmail.com 16. The last date for the receipt of application is on 5 th November 2012. 3

Annexure I Eligibility criteria for a Candidate applying for second class boiler attendant exam : A candidate for a certificate of competency as a boiler attendant of Second Class Boiler Attendant shall not be less than eighteen years of age He must have passed matriculation or equivalent examination from a recognized institution or board. He shall have served for not less than two years, in the capacity of Fireman or Operator or an Assistant fireman or an Assistant f Operator; or He shall have served for not less than three years as a fitter where Boilers are manufactured or erected, operated or repaired. Out of this he shall have served as an Assistant fireman for at least one year; or He shall have served for not less than two years on small industrial boilers, in case of Industrial Training Institute certificate holder. Eligibility criteria for a Candidate applying for first class boiler attendant exam: A candidate for a certificate of competency as a First Class Boiler Attendant shall not be less than twenty years of age He shall have served for not less than two years as Boiler attendant with second class certificate of competency as sole working charge of a boiler whose heating surface not less than fifty square meters; or Shall produce from a head of an industrial or technical institute, a certificate stating that he has completed three years course of training, one year of which must have been as an apprentice in a steam power plant of a mill or a factory or an engineering workshop where engines and boilers are repaired or made and in addition has served for not less than one year as sole working charge of a boiler whose heating surface not less than fifty square meters with second class certificate of competency; or Shall have worked for not less than two years as fireman or assistant fireman with second class certificate of competency under the charge of First class Boiler Attendant on boiler having heating surface not less than fifty square meters 4

Annexure II Format of practical experiencecertificate / service certificate and Testimonials of good character with age from the employer (To be issued on the letter head of the concerned mill/factory/workshop) Service /Experience Certificate This is to certify that Sri..aged.S/o.. is working in our organization as a fireman/asst fireman/operator/asst operator / boiler attendant from dd/mm/yy to dd/mm/yy The specification of the boiler/boilers the candidate is working/ has worked are as follows: Sl no Specifications Boiler 1 Boiler 2 Boiler 3 Boiler 4 1. Registration no of Boiler(MYS/KTK) 2. Date of Boiler registration/date of first PO issued 3. Working pressure(kg/cm^2) 4. Heating Surface(m^2) 5. Type of Boiler He bears good conduct and character. This certificate is issued to the sri..appear for 1 st class/2 nd class boiler attendant examination. The age of the candidate as per the records is. Signature : Counter Signature : Name & Seal : Name & Seal : (Under whom candidate (Owner or Agent of mill/ is employed) Factory or workshop) Contact no : Contact no : Email address : Email address : Place : Place : Date : Date : * INCOMPLETE SERVICE CERTIFICATE IS NOT A VALID DOCUMENT * THE CERTIFICATE WILL BE SUBJECTED TO VERIFICATION 5

Annexure III SYLLABUS FOR EXAMINATION Syllabus for Second Class Boiler Attendant: A candidate, in order to be qualified for a certificate of competency of the Second Class, Shall, inter alia, satisfy the examiners that A) He clearly understandsi) The working and management of a steam boiler and economizer; ii) The use and purpose of the various valves, cocks, mountings and fittings; iii) The precautions to be taken and procedure to be observed before starting fires and when raising steam; iv)the use of a feed pump and injector; v)the reading of the pressure gauge; vi)the need for periodical cleaning and pure water supply and for prevention of scale or other deposits on heating surfaces; vii) The need for periodical inspection of boiler and the manner in which they should be prepared for through inspection, hydraulic test and steam test; viii) The precaution to be taken before entering or allowing any person to enter a boiler that is connected to another boiler under steam; ix)the use of the best means of firing for the prevention of smoke ; x) The danger of water lodging in steam pipes and the precaution to be observed in draining; 6

xi)the procedure to be followed in the event of shortage of water, bulging or fracture of furnaces or flat plates or bursting of tubes or of any accident to a boiler or steam pipe; xii)precaution to be taken when starting an economizer to work after a period of rest; and xiii) Procedure to be adopted in bringing an economizer into commission and also for putting it out of commission while the boiler is on steam; and that B) He is able i)to stoke a boiler including cleaning and banking fires in a workmanlike manner; ii)to show how avoidable smoke may be prevented; iii)to blow through and test the correctness of water gauge glasses and test cocks; iv)to replace a gauge glass and show how a false water level might be shown; v)to ease a safety valve and use a blow down cock or valve ; vi)to adjust a high steam and low water safety valve and renew a fusible plug; vii)to pack pump or valve chest glands; viii)to grind and adjust cocks and valves; ix)to take a feed pump or injector to pieces and replace in working order; and x)to handle the appliances provided for keeping the economizer clean. 7

Syllabus for First Class Boiler Attendant A candidate, in order to be qualified for a certificate of competency of the First Class, shall satisfy the examiners that in addition to the subjects specified for candidates for certificates of competency of the Second Class, he has at least a rudimentary knowledge of the principal elementary facts relating to combustion, heat and steam; and that he is able to explain inter alia i) The working and management of steam boilers, super heater and economizers; The use and purpose of various valves, cocks, mounting fitting and other mountings fitting and other safety devices; ii)description and the functions of feed pumps, feed injector, feed regulator, feed water filters and softeners, feed heaters, air heaters, clarifiers, steam accumulators, force draught, induced draught and automatic draught control devices. iii)answer to question on fact relating to combustion, heat and steam and calculate consumption of coal and water and quantity of steam that may be generated from a given grate area of heating surface under the various system of draught, in may land boiler and also calculate the overall efficiency of boiler plant; iv)the significance of principal appliance in use for the prevention of smoke and the principle on which they work and give description of the principle mechanical stokers, pulverizes, gas, oil and pulverizes fuel systems in use; v)the need for periodical cleaning, the method used for prevention of scale or other deposits of heating surface and the necessity for maintaining a certain PH value in feed water; vi)detection of defects in boilers and sate the means and methods of rectifying them; vii)the precaution to be taken for starting a boiler and economizer from cold or from banked fire condition; viii)the procedure to be adopted in putting an economizer out of commission while the boiler is on steam; 8

ix)the methods adopted for the achievements of fuel economy and the use of various instruments used in a Boiler Houses; x)the principal causes and effects of corrosion and incrustation and the usual remedies employed; xi)the object of the use of water softeners; xii)the principles on which feed pumps and injectors works; xiii)the principal on which appliances for the prevention of smoke work; and xiv)the purpose of super heaters, economizers, feed heaters, feed filters, forced and induced draft appliances and mechanical stokers. 9