RPS Pipe Fitting & Dimensions

Fitting and imensions RPS Pipe Fitting & imensions Engineered omposite Solutions 1

Fitting and imensions PURPOSE & INTENE USE This imensional atalogue has been prepared by RPS and is supplied for the purchaser s assistance. It should be used by all those designing or installing RPS FRP products*. Please note that dimensions can be changed without notice. ontact RPS for current information. TLE OF ONTENTS SETION Page elled Pipe.... 3 Plain End Pipe.... 4 elled Flanges.... 5 Plain End Flanges... 6 Min. Flange Thickness for Plain End Flanges.... 7 Lap Joint Flange... 8 Flange Gasket... 9 elled Elbows... 10 Plain End Elbows.... 11 elled Short Radius Elbows.... 12 elled 30 o & 60 o Elbows... 13 Plain 30 o & 60 o Elbows... 14 elled Tees & rosses... 15 Plain End Tees & rosses... 16 elled Reducing Tees... 17 Plain End Reducing Tees... 18 SETION Page Length for Stub-In ranches.... 19 Gussets... 20 elled Laterals.... 21 Plain End Laterals.... 22 elled oncentric Reducers.... 23 elled Eccentric Reducers.... 24 Plain End oncentric Reducers.... 25 Plain End Eccentric Reducers.... 26 elled Fittings.... 27 NSI Tee, Reducing Tee, ross, Lateral & oncentric Reducers... 28 pplication of Pipe Fabrication Tolerances.... 29 Fabrication Tolerances... 30 Manufacturing Tolerances.... 31 *For dimensions of ual Laminate (L) piping, refer to L Product ulletins. 2

Fitting and imensions ELLE PIPE Plain ell Taper ell Flange Flange Pipe ia. 1 1/ I.. 1.00" 1.50" 2.00" 3.00" 4.00" 5.00" 6.00" 8.00" 10.00" 12.00" 8'- 8'- 8'-4 5/ 11'- 21'- 21'- 21'- 20'- 21'- 24'- 20'- 21'- 10'-0" 20'-0" 20'-0" 20'-0" 20'-0" 20'-0" 20'-0" 20'-0" 20'-0" 11'-4 5/ 21'-4 5/ 21'-4 5/ 21'-4 5/ 20'-4 1/ 21'-4 1/ 24'-2 7/1 20'-1 7/ 21'-1 1/ 1 3/ 1 3/ 3 9/1 4 1/ 4 7/ WEIGHT (lb./ft.) 0.5 0.7 1.0 1.4 1.9 2.7 3.5 5.6 8.2 11.2 Pipe orders will be shipped as a combination of standard and random lengths. Shipments will consist of at least 80% standard lengths and up to 20% random lengths. Random lengths will not deviate from standard by more than 20%. Standard and random length will be shipped with ell x Plain ends, except the last make-up length which will be shipped with plain ends. elled dhesive Join 3

Fitting and imensions 4 Plain Plain PLIN EN PIPE utt Joint 48.2 120.00" 96.00" 90.00" 60.00" 78.00" 72.00" 54.00" 20.2 42.00" 35.4 29.5 24.00" 18.2 16.2 14.00" I.. 20'-0" 39'- 20'-0" 20'-0" 23'-0" 39'- 20'-0" 40'-0" 40'-0" 60'-0" 40'-0" 39'- 39'- 39'- 39'- 39'- 39'- 39'- 39.37" 21'- 4.00" 12.00" 6.00" 8.00" 10.00" 5.00" 21'- 20'- 21'- 24'- 20'- 1.50" 3.00" 2.00" 1.00" 21'- 21'- 8'- 11'- 0.7 2.7 8.2 11.2 5.6 3.5 1.4 1.9 1.0 (lb./ft.) WEIGHT 0.5 99.0 128.9 71.8 87.6 51.0 34.8 17.2 21.2 25.5 13.3 754.6 487.5 159.9 278.5 325.3 429.8 195.8 40" 1 9 90" 7 7 60" 5 4 4 3 2 1 1 1 1 1/ Pipe ia.

Fitting and imensions ELLE FLNGES E E O O F Flange (lso available with backing ring - see note) lind Flange etail of backing ring on sheet 8 Lap Joint Flange Pipe ia 1 1/2 I.. O E # holes E hole Ø 1.00" 1 5/ 7/ 1/ 3 1/ 4 1/ 4 5/ 1.50" 1 5/ 7/ 1/ 3 7/ 4 5/ 2.00" 1 11/1 7/ 5/1 4 3/ 4 3/ 3.00" 1 13/1 7/ 7/1 7 1/ 4 3/ 4.00" 1 15/1 15/1 9/1 7 1/ 9" 8 3/ 5.00" 2 3/ 1 1/1 5/ 1 3/ 8 1/ 8 7/ 6.00" 8.00" 10.00" 12.00" 2 7/1 4 1/ 5 3/ 1 1/1 1 1/ 1 7/1 1 3/ 11/1 11/1 7/ 7/ 1 3/ 3 9/1 4 1/ 4 7/ 9 1/ 11 3/ 14 1/ 17" 1 13 3/ 16 1/ 19 1/ 8 8 12 12 7/ 7/ F 2 1/ 3 1/ 5 1/ 6 3/ 7 5/ 8 5/ 10 7/ 13 1/ 1 Note: When bolting FRP flanges to expansion joints with tie rods a steel backing ring is recommended behind the full face flange (see pg 8.). For - flanges a back-faced flange must be specified (Standard - flanges are spot faced for washers). When attaching flange plate supports to flanges, back-faced flanges must be specified for 8-12. elled dhesive Joint 5

Fitting and imensions PLIN EN FLNGES F H F E E O O G Stub Flange (lso available with backing ring - see note) lind flange etail of backing ring on sheet 8 Lap Joint Stub Flange Pipe ia I.. O E # holes E hole Ø F G H 1.00" 3 1/ 4 1/ 4 5/ 2 1/ 7/ 7/ 1 1/2 1.50" 3 7/ 4 5/ 3 1/ 7/ 7/ 2.00" 4 3/ 4 3/ 7/ 7/ 3.00" 7 1/ 4 3/ 5 1/ 7/ 4.00" 7 1/ 9" 8 3/ 6 3/ 1 1 1 2 3 4 4 5 60" 5.00" 8 1/ 8 7/ 6.00" 9 1/ 1 8 7/ 8.00" 11 3/ 13 3/ 8 7/ 10.00" 14 1/ 16 1/ 12 12.00" 17" 19 1/ 12 14.00" 18 3/ 2 12 1 1/ 16.2 21 1/ 23 1/ 16 1 1/ 18.00" 22 3/ 2 16 1 1/ 1 20.2 2 27 1/ 20 1 1/ 1 24.00" 29 1/ 3 20 1 29.5 3 38 3/ 28 35.4 42 3/ 4 32 1 5/ 2 42.00" 49 1/ 5 36 1 5/ 2 48.2 5 59 1/ 44 1 5/ 2 54.00" 62 3/ 66 1/ 44 1 7/ 60.00" 69 1/ 7 52 1 7/ 3 7 5/ 8 5/ 10 7/ 13 1/ 1 17 5/ 20 1/ 21 1/ 23 3/ 28 1/ 34 5/ 41 1/ 47 7/ 54 3/ 60 3/ 67 1/ 15/1 1 1/1 1 1/1 1 1/ 1 7/1 1 3/ 1 7/ 2 1/ 2 1/ 2 3/ 2 3/ 3 1/ 3 5/ 4 1/ 4 5/ 5 1/1 5 5/ Note: When bolting FRP flanges to expansion joints with tie rods a steel backing ring is recommended behind the full face flange (see pg. 8). In this case a back-faced flange must be specified. (Standard stub flanges are spot faced for washers). 7/ 15/1 1 1/1 1 1/1 1 1/ 1 7/1 1 3/ 1 7/ 2 1/ 2 1/ 2 3/ 2 3/ 3 1/ 4 1/ 4 3/ 5 1/ 6 3/ When attaching flange plate supports to flanges, back-faced flanges must be specified. utt Joint 6

Fitting and imensions MINIMUM FLNGE THIKNESS FOR PLIN EN FLNGES Pipe ia 1 1 1 2 3 4 4 5 25 PSI 0.56 0.69 0.75 0.81 0.88 0.94 1.00 1.13 1.38 1.75 2.00 2.25 2.50 2.75 Minimum Flange Thickness at esign Pressure (inches) 50 PSI 0.75 0.88 1.00 1.06 1.19 1.25 1.31 1.50 1.88 2.13 2.63 2.94 3.00 75 PSI 0.88 1.06 1.25 1.31 1.44 1.50 1.63 1.88 2.38 2.63 3.13 3.44 3.75 100 PSI 1.00 1.19 1.44 1.50 1.63 1.75 1.88 2.31 2.63 2.88 3.50 3.81 4.13 125 PSI 1.13 1.31 1.63 1.75 1.88 2.00 2.25 2.50 2.94 3.25 3.88 4.25 4.63 150 PSI 1.25 1.44 1.75 1.88 2.25 2.25 2.38 2.75 3.13 3.63 4.13 4.63 5.06 60" 3.31 4.00 4.63 5.13 5.63 Notes: 1) Flange thickness only suitable when drilling is according SME 16.5 for lass 150 steel flanges (sizes 8 thru 24 ) or SME 16.47 Series lass 150 for 26 and larger. 2) Thickness does not include sealing rings. 3) Washer type required 8 thru 48 inclusive, use NSI 18.22 1-1965. R1975 TPE, plain washer, narrow series (SE) 54 thru 60 inclusive, use NSI 18.22.1-1965, R1975 TPE, plain washer, narrow series. utt Joint 7

Fitting and imensions LP JOINT N FULL FE FLNGE KING RINGS thickness thickness hole Ø hole Ø O..... I.. O..... I.. 45 THIS SIE KS ON FRP FLNGE S SHOWN OVE Pipe ia thk O.. I..... # hole hole Ø 1 1/ 0.50 4.25 2.13 3.13 4 0.63 0.63 5.00 2.88 3.88 4 0.63 0.69 6.00 3.35 4.75 4 0.75 0.88 7.50 4.50 6.00 4 0.75 0.88 9.00 5.63 7.50 8 0.75 0.88 7.13 8.50 8 0.88 10.00 0.94 11.00 8.13 9.50 1.06 13.50 10.00 11.75 1.13 16.00 12.25 14.25 1.19 19.00 14.75 17.00 1 1.31 21.00 16.75 18.75 1 1.38 23.50 19.38 21.25 1 1.50 25.00 20.75 22.75 1.63 27.50 23.00 25.00 2 1.81 32.00 27.38 29.50 2.88 38.75 33.81 36.00 3 3.50 46.00 40.25 42.75 4 3.75 53.00 47.00 49.50 4 4.19 59.50 53.38 56.00 5 4.69 66.25 59.63 62.75 60" 5.13 73.00 66.00 69.25 8 8 12 12 12 16 16 20 20 28 32 36 44 44 52 0.88 0.88 1.00 1.00 1.13 1.13 1.25 1.25 1.38 1.38 1.63 1.63 1.63 1.88 1.88 - - - - - - - 0.25 0.13 0.25 0.13 0.25 0.13 0.13 0.19 0.13 0.25 0.13 0.13 0.13 0.13 For full face backing rings only. (See note) Thickness is suitable for 150 psi Material: STM -105, S G40.21 44W or uctile Iron (dd 0.06 to thickness if uctile Iron) Note: See notes pages 5 & 6 for requirements for flange back-face when using full face flanges with backing ring 8

Fitting and imensions FLNGE GSKET hole Ø # holes equally spaced "T" thickness "O.." "..." I.. Pipe ia 1 1/ 1 1 1 2 3 4 I.. 1.2 1.75 2.25 3.25 4.25 5.25 6.25 8.25 10.25 12.25 14.25 16.50 18.25 20.50 24.25 29.75 35.75 42.25 4 48.50 5 54.25 60" 60.25 O..... # holes hole Ø 4.25 3.125 4 0.625 5.00 3.875 4 0.625 6.00 4.75 4 0.75 7.50 6.00 4 0.75 9.00 7.50 8 0.75 10.00 8.50 8 0.875 11.00 9.50 8 0.875 13.50 11.75 8 0.875 16.00 14.25 12 1.000 19.00 17.00 12 1.000 21.00 18.75 12 1.125 23.50 21.25 16 1.125 25.00 22.75 16 1.250 27.50 25.00 20 1.250 32.00 29.50 20 1.375 38.75 36.00 28 1.375 46.00 42.75 32 1.625 53.00 49.50 36 1.625 59.50 56.00 44 1.625 66.25 62.75 44 1.875 73.00 69.25 52 1.875 `T' 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.188 0.188 0.188 0.188 0.188 0.188 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 9

Fitting and imensions ELLE ELOWS F 90 Elbow x xf FxF E G 45 Elbow x xf FxF Pipe ia E F G 5 1/ 2 3/ 4 1/ 7 7/1 4 11/1 7 1/ 3 1/ 6 1/ 2 1/ 9 9/1 5 9/1 7 1/ 3 3/ 6 1/ 9 11/1 5 9/1 9 1/ 4 15/1 7 3/ 3 3/1 1 3/ 12 1/ 7 13/1 10 3/ 9" 3 1/ 1 3/ 13 7/1 7 11/1 1 9" 12 7/1 5 7/1 3 9/1 20 3/ 13 3/ 19 1/ 10 3/ 15 3/ 6 5/ 4 1/ 2 16 1/ 23 1/ 12 3/ 18 3/ 7 7/ 4 7/ 29 1/ 19" imensions also apply to lap joint flanged elbows Refer to Page 12 for 1 and 1 1/2 elbows elled dhesive Joint 10

Fitting and imensions PLIN EN ELOWS 90 Elbow PxP FxF LJFxLJF E 45 Elbow F PxP FxF LJFxLJF Pipe ia E F 1 1/ 4 7/ 6 7/ 5 9/1 7 3/ 1 5/ 2 1/ 2 1/ 3 3/ 3 3/1 4 1/ 6 15/1 7 13/1 2 1/ 3 7/1 4 5/1 7 1/ 9" 8 9/1 10 1/1 9 7/1 1 2 15/1 3 3/ 4 13/1 4 7/ 5 3/ 13 1/ 14 5/1 6 1/ 7 5/1 1 16 7/1 17 9/1 6 1/ 7 11/1 8 13/1 1 19 3/ 20 15/1 7 1/ 9 1/ 10 7/1 1 2 22 7/ 24 3/1 8 3/ 10 5/ 11 15/1 1 2 26 1/ 27 5/ 12 1/ 13 5/ 1 27" 29 1/ 30 3/ 11 1/ 13 1/ 1 32 3/ 3 12 1/ 14 7/ 16 1/ 2 3 38 3/ 40 9/1 1 17 3/ 19 9/1 44 5/1 47 7/1 50 5/1 18 3/ 21 1/ 24 3/ 3 53 1/ 56 3/ 60 1/ 2 25 5/ 29 1/ 4 6 67 1/ 70 7/ 2 30 1/ 33 7/ 4 7 76 5/ 80 13/1 34 5/ 38 13/1 5 8 86 1/1 90 3/ 33 9/1 38 5/ 43 5/1 60" 90" 95 5/ 100 3/ 37 1/ 42 7/ 4 & 1 1/ elbows do not have an inside radius ombinations of plain and flanged ends available as required utt Joint 11

Fitting and imensions ELLE SHORT RIUS ELOWS F 90 Elbow x xf FxF E G 45 Elbow x xf FxF Pipe ia E 1 1/ 2 1/ 2 5/ 2 1/ 7/ 1 1/ 5/ 7/ 2 9/1 3 7/1 4 5/1 5 5/1 2 3/ 3 1/ 3 3/ 1 3/1 2 1/1 2 15/1 3 9/1 2 1/ 3 1/ 1 3/ F 4 1/ 4 1/ 5 1/ 6 1/ G 3 3/ 4 1/ 4 11/1 Elbows do not have an inside radius Short radius elbows not recommended for slurry service Short radius belled elbows are not available for field installation Lap joint flanged elbows are not available elled dhesive Joint 12

Fitting and imensions ELLE & ELOWS x xf FxF Pipe ia ngle `' `' '' '' 2 5/ 2 5/ 1 1/ 2 5/ 2 5/ 2 9/1 4 1/ 1 3/1 3 13/1 5 3/ 2 7/1 3 1/ 5 3/1 1 3/ 7" 3 5/ 3 1/ 5 5/1 1 3/ 3 13/1 7 3/1 6 7/1 1 3/ 3 5/ 2 1/1 6 3/1 8 13/1 1 3/ 4 7/1 4 3/1 6 7/ 1 3/ 2 7/1 6 15/1 9 5/ 1 3/ 5 3/1 7 3/1 11 15/1 3 9/1 3 5/ 10 15/1 15 11/1 3 9/1 7 3/ 8 1/ 1 4 1/ 4 3/ 13 3/1 18 11/1 4 1/ 9 1/1 10 1/1 16 5/1 4 7/ 5 3/1 & 1 1/ elbows do not have an inside radius imensions also apply to lap joint flanged elbows 15 5/ 21 7/ 4 7/ 10 3/ elled dhesive Joint 13

Fitting and imensions PLIN EN & ELOWS PxP FxF LJFxLJF Pipe ia ngle `' `' `' Pipe ia ngle `' `' `' 1 5 5/ 7 1/ 8 13/1 12 1/ 1 15 5/1 1 1/ 1 6 7/1 8 11/1 10 1/1 13 7/ 16 1/ 17 1/ 1 1/1 1 15/1 2 5/ 1 7 1/ 9 1/ 1 2 5/1 3 3/1 3 7/ 15 9/1 17 13/1 19 5/1 1 5/ 3 7/1 2 1/ 4 5/1 3 3/ 5 3/1 8 1/1 17 5/1 10 7/1 19 11/1 12 1/1 21 5/1 1 5/ 2 9/1 3 7/1 2 9 5/ 12 3/ 14 3/1 3 7/1 4 5/1 4 3/ 3 1/1 5 3/ 5 1/ 3 15/1 6 1/ 20 13/1 11 7/ 25 9/1 23 9/1 1 28 11/1 25 3/ 17 7/ 31 9/1 2 7/1 5 3/1 3 1/ 6 1/ 4 7/1 7 3/1 3 14 1/ 30 11/1 17 7/ 34 5/1 2 37 13/1 3 1/ 4 1/ 5 9/1 4 16 7/ 2 24 3/ 6 15/1 8 3/1 9 1/ 36 3/ 40 1/ 44 1/ 5 7/1 6 9/1 4 19 5/1 23 15/1 28 1/ 8 11/1 10 1/ 11 1/ 41 9/1 46 3/1 50 3/ 4 13/1 6 9/1 7 3/ 5 21 11/1 26 3/ 31 7/1 10 3/ 12 1/ 13 5/1 46 3/ 51 13/1 56 1/ 60" 24 1/ 29 3/ 34 7/ 51 15/1 57 9/1 62 11/1 & 1 1/ elbows do not have an inside radius. ombinations of plain and flanged ends available as required. utt Joint 14

Fitting and imensions ELLE TEES & ROSSES Tee xx FxFxF ross xxx FxFxFxF Pipe ia 1 1/ 2 1/ 2 5/ 2 9/1 3 7/1 4 5/1 6 9/1 4 1/ 4 1/ 5 1/ 6 1/ 9 3/1 7/ 1 1/ 1 3/1 2 1/1 2 15/1 4 13/1 1 3/ 6 13/1 11 3/ 13 3/ 9 1/ 14 3/ 17 1/ 5 1/1 6 7/1 7 5/ 8 7/ 1 3/ 3 9/1 4 1/ 4 7/ imensions also apply to lap joint flanged tees & crosses ombinations of belled ends & flanged ends available as required elled dhesive Joint 15

Fitting and imensions PLIN EN TEES & ROSSES Tee PxPxP FxFxF ross PxPxPxP FxFxFxF Pipe ia 1 1/ 1 1 1 2 3 4 4 5 60" 7" 1 1 1 2 2 2 3 40" 4 5 5 7" 1 1 18 5/1 20 7/ 22 5/ 2 29 1/ 36 1/ 42 1/ 46 7/ 56 1/ 65 3/ 74 1/ utt Joint imensions also apply to lap joint flanged tees & crosses ombinations of plain ends & flanged ends available as required 16

Fitting and imensions ELLE REUING TEES* (MOLE) N REUING RNHES* (MOLE) Z Tee xx FxFxF Pipe ia Z 2 5/ 4 1/ 4 1/ 5 7/ 1 1/ 2 3/ 2 9/1 4 3/ 4 1/ 6 1/ 1 3/1 2 9/1 4 3/ 4 1/ 6 1/ 1 3/1 3 7/1 4 7/ 5 1/ 6 13/1 2 1/1 3 1/ 3 7/1 4 7/ 5 1/ 6 3/ 2 1/1 3 1/ 3 7/1 4 7/ 5 1/ 6 5/ 2 1/1 3 1/ 4 5/1 5 7/ 6 1/ 7 15/1 2 15/1 4 1/ 4 5/1 5 3/ 6 1/ 7 5/1 2 15/1 4 5/1 5 3/ 6 1/ 7 1/ 2 15/1 1 1/ x 1 1/ x x x 1 1/ x x x x x x 1 1/ x x x x x x x x 1 1/ x x x x 4 5/1 6 9/1 5 3/ 6 3/ 6 1/ 9 3/1 7 1/ 8 9/1 2 15/1 4 13/1 x x 6 9/1 6 3/ 9 3/1 8 7/1 4 13/1 x x 6 9/1 9 3/1 7 15/1 4 13/1 4 5/ x x 1 1/ 6 9/1 9 3/1 7 7/ 4 13/1 4 5/ x x 6 9/1 5 7/ 9 3/1 7 5/ 4 13/1 4 1/ x x x x x x x x 1 1/ x x x x x x x x x x x 1 1/ x x x x x x x x x x x x x x 1 1/ x x x x x x x x x x x x x x x x 1 1/ x x 6 13/1 6 13/1 6 13/1 6 13/1 6 13/1 11 3/ 11 3/ 11 3/ 11 3/ 11 3/ 11 3/ 11 3/ 13 3/ 13 3/ 13 3/ 13 3/ 13 3/ 13 3/ 13 3/ 13 3/ 6 7/ 6 7/ 6 3/ 6 3/ 6 3/ 7 13/1 7 13/1 7 7/ 7 5/ 7 9/1 7 7/1 9 3/ 9 3/ 8 7/ 8 7/ 8 5/ 8 9/1 8 3/ 13 3/ 11 3/ 10 3/ 9 7/ 9 7/ 9 11/1 9 5/ 9 1/ 9 1/ 9 1/ 9 1/ 9 1/ 9 1/ 14 3/ 14 3/ 14 3/ 14 3/ 14 3/ 14 3/ 17 1/ 17 1/ 17 1/ 17 1/ 17 1/ 17 1/ 17 1/ 9 1/1 8 15/1 8 5/1 8 1/ 8 1/ 10 1/ 9 15/1 9 9/1 9 7/1 9 3/1 14 1/ 12 7/1 11 1/1 10 15/1 10 9/1 10 7/1 10 1/ 19 1/ 16 1/ 13 7/1 12 1/1 11 15/1 11 5/ 11 1/ 11 1/ 5 1/1 5 1/1 5 1/1 5 1/1 5 1/1 6 7/1 6 7/1 6 7/1 6 7/1 6 7/1 6 7/1 7 5/ 7 5/ 7 5/ 7 5/ 7 5/ 7 5/ 7 5/ 8 7/ 8 7/ 8 7/ 8 7/ 8 7/ 8 7/ 8 7/ 8 7/ 5 1/ 5 1/ 6 1/1 6 7/1 6 1/ 6 1/ 6 3/1 6 1/1 6 3/1 7 1/ 7 1/ 8 1/ 8 3/1 7" 9 5/ 8 3/1 9" 8 1/ 8 1/ 8 5/1 8 1/ 8 1/ imensions also apply lap joint flanged tees ombinations of belled ends & flanged ends available as required *Reducing Tee = Ratio of branch diameter to run pipe diameter 0.66 Reducing ranch = Ratio of branch diameter to run pipe diamter < 0.66 elled dhesive Joint 17

Fitting and imensions PLIN EN REUING TEE* (FRITE) ( TP.) (TP) Reducing Tee PxPxP FxFxF Pipe ia 1 1/x1 1/x xx1 1/ xx xx xx xx xx xx xx 7" 1 1 1 7" 1 1 7" 7" 1 1 1 1 1 imensions also apply to lap joint flanged tees ombinations of plain ends & flanged ends available as required Refer to Page 19 for Reducing ranches *Reducing Tee = Ratio of branch diameter to run pipe diameter 0.66 Reducing ranch = Ratio of branch diameter to run pipe diamter < 0.66 utt Joint 18

Fitting and imensions STNR LENGTH FOR FRITE REUING RNHES (STU-IN RNHES) 1 N 1 L 1 2 N 1 L 1 N L 2 2 To calculate L 1 Read nozzle length N 1 for nozzle inside diameter 1 then L 1 = N 1+ 0.5 2 Read mainline length N 2 for mainline inside diameter The same procedure is used for calculating L2 L = N + 0.5 2 2 1 2 N L 2 2 Inside iameter 1 1/ 1 1 1 2 Nozzle Length N 5 1/ 7 1/ 7 1/ 9" 10 1/ 1 1 16 1/ 1 2 24 1/ 3 28 1/ 40" 3 4 33 1/ 4 3 5 42 1/ 60" 47" * dd to N when stub-in is on a thick laminate. elled dhesive Joint pplies to belled, plain & flanged ends For a Lap Joint end, add backing ring thickness, per Page 8 19

Fitting and imensions GUSSETS Stub (Full Face Flange) Stub (Lap Joint Flange) Plate Gusset Plate Gusset Stub Length Main Stub Length Main Standard gussets are supplied only for Flanged stubs as defined in the following table: Main iameter 1 1/ > 1 1 1/ Gussets Required ranch iameter Gussets not Required > Note: Standard gussets are not supplied for stubs exceeding the lengths stated below. Stubs in excess of these lengths should be supported independently. Molded reducing branches do not have gussets. Stub-in branches with gussets are recommended for instrument branches. Stub iameter 1 1/ Stub Length 6 1/ 7" 8 1/ 8 1/ 20

Fitting and imensions ELLE LTERLS F W Lateral xx FxFxF Pipe ia F W 11 7/ 7 7/ 8 5/ 4 5/ 1 1/ 11 7/ 7 7/ 8 5/ 4 5/ 11 15/1 7 15/1 8 5/ 4 5/ 14 1/1 8 1/1 10 5/ 4 5/ 1 16 3/1 8 3/1 12 5/ 4 5/ 1 18 5/ 10 5/ 14 1/ 6 1/ 1 3/ 1 18 11/1 10 11/1 14 1/ 6 1/ 1 3/ 24 3/ 14 3/ 16 7/1 6 7/1 3 9/1 2 29 1/ 15 1/ 19 7/ 5 7/ 4 1/ 2 32 1/ 18 1/ 21 1/ 7 1/ 4 7/ imensions also apply to lap joint flanged laterals ombinations of belled ends & flanged ends available as required elled dhesive Joi 21

Fitting and imensions PLIN EN LTERLS G E Lateral PxPP FxFxF Pipe ia 1 1/ 1 1 G 1 2 2 1 1 3 1 1 3 1 3 1 2 4 1 3 5 6 2 4 7 2 4 8 2 5 9 60" 11 3 E 1 1 1 2 2 3 1 3 1 3 4 1 1 5 6 2 7 2 8 2 9 11 3 utt Joint imensions also apply to lap joint flanged laterals ombinations of plain ends & flanged ends available as required 22

Fitting and imensions ELLE ONENTRI REUERS 1 2 Z Z 1 2 oncentric Reducer x xf Fx FxF Pipe ia 1 2 1 2 Z 1 1/x 4 3/ 6 1/ 6 5/ 8 3/ 5 1/ 5 1/ x 7 3/ 7 15/1 9 11/1 3 1/ 6 3/ 6 9/1 x1 1/ x 8 5/ 6 7/ 10 3/ 6 15/1 10 11/1 8 13/1 12 7/1 2 1/ 5 7/ 5 1/ 9" 5 9/1 9 5/1 x1 1/ 7 1/ 9 3/ 9 9/1 11 7/1 4 3/ 8 3/1 x 6 1/ 8 3/1 8 5/1 10 1/ 3 1/ 6 13/1 6 15/1 x x1 1/ 11 1/ 1 11 7/ 13 7/1 12 3/1 15 3/1 14 1/1 8 1/ 7 1/ 11 5/ 10 1/ 12 1/1 10 13/1 x x 8 3/ 6 1/ 10 11/1 8 5/1 10 15/1 8 7/1 12 7/ 10 1/ 3 1/ 9 5/1 6 15/1 9 9/1 7 1/1 9 1/ 11 3/1 11 3/ 13 13/1 9 7/1 10 3/ 1 3/ x 6 3/1 8 3/ 8 13/1 1 3 1/1 6 5/ 7 7/1 1 3/ x 14 1/ 16 1/1 16 13/1 18 3/ 1 14 5/1 15 7/1 1 3/ x 11 5/ 13 11/1 14 5/1 16 3/ 8 1/ 11 15/1 12 15/1 1 3/ x 9 1/ 11 5/1 11 13/1 1 9 9/1 10 7/1 1 3/ x 6 9/1 9 3/1 9 1/ 11 7/ 3 1/1 7 7/1 7 1/ 1 3/ 1 3/ x 17 1/ 19 11/1 22 1/ 24 7/1 12 9/1 16 1/ 20 7/ 3 9/1 x 14 1/ 17 1/ 19 1/ 21 7/ 9 3/1 13 9/1 17 1/ 3 9/1 1 3/ x x x x 12 7/ 17 7/ 1 15 9/1 20 9/1 19 3/ 24 3/ 17 5/ 23 3/ 20 1/ 26 1/ 20 5/1 26 1/1 25 1/ 3 7 9/1 7 5/1 11 9/1 16 7/1 15 5/ 19 7/ 15 7/ 21 5/ 16 15/1 22 11/1 3 9/1 4 1/ 4 1/ 4 7/ 1 3/ 1 3/ 3 9/1 3 9/1 x 15 1/ 2 21 3/ 27 1/ 6 1/ 16 1/ 17 5/ 4 7/ Reducing section length = 2.5 x (large dia - small dia) imensions also apply to lap joint flanged reducers Reducing angle = 11.3 4 1/ elled dhesive Joint 23

Fitting and imensions ELLE EENTRI REUERS 1 2 Z Z 1 2 Eccentric Reducer Offset x xf Fx FxF Pipe ia 1 2 1 2 Z 1 1/x 6 3/ 6 7/ 8 5/ 2 1/ 5 3/" 5 1/ x 7 3/ 7 15/1 9 11/1 3 1/ 6 3/ 6 9/1 x1 1/ x 8 5/ 6 7/ 10 3/ 6 15/1 10 11/1 8 13/1 12 7/1 2 1/ 5 7/ 5 1/ 9" 5 9/1 9 5/1 x1 1/ 7 1/ 9 3/ 9 9/1 11 7/1 4 3/ 8 3/1 x 6 1/ 8 3/1 8 5/1 10 1/ 3 1/ 6 13/1 6 15/1 x x1 1/ 11 1/ 1 11 7/ 13 7/1 12 3/1 15 3/1 14 1/1 8 1/ 7 1/ 11 5/ 10 1/ 12 1/1 10 13/1 x x x 8 3/ 6 1/ 14 1/ 10 11/1 8 5/1 16 1/1 10 15/1 8 7/1 16 13/1 12 7/ 10 1/ 18 3/ 3 1/ 1 9 5/1 6 15/1 14 5/1 9 9/1 7 1/1 15 7/1 1 3/ x 11 5/ 13 11/1 14 5/1 16 3/ 8 1/ 11 15/1 12 15/1 1 3/ x 9 1/ 11 5/1 11 13/1 1 9 9/1 10 7/1 1 3/ x 7" 9 5/ 9 11/1 12 5/1 3 1/ 7 7/ 7 15/1 1 3/ 1 3/ x 16 3/ 18 15/1 21 1/ 23 11/1 11 13/1 15 3/ 20 1/ 3 9/1 x 14 1/ 17 1/ 19 1/ 21 7/ 9 3/1 13 9/1 17 1/ 3 9/1 1 3/ x x x x 1 15 1/ 20 3/ 14 11/1 20 11/1 20 1/ 25 1/ 16 3/ 23 1/ 2 27" 19 7/1 26 3/1 25 3/ 31 3/ 6 11/1 12 1/ 7 13/1 12 5/1 11 1/ 16 9/1 16 1/ 20 5/ 1 21 3/ 17 7/1 23 7/1 3 9/1 4 1/ 4 1/ 4 7/ 1 3/ 1 3/ 3 9/1 3 9/1 x 16 3/ 22 1/ 2 28 1/ 7 3/ 17 3/ 18 7/ 4 7/ 4 1/ Reducing section length = 2.5 x (large dia - small dia) imensions also apply to lap joint flanged reducers Reducing angle = 11.3 Offset 1/ 1/ 1/ 3/ 1/ 1 1/ 1 1/ 1/ 1 1/ 1/ 1 1/ elled dhesive Joint 24

Fitting and imensions PLIN EN ONENTRI REUERS oncentric Reducer PxP FxF PxF FxF Pipe ia Pipe ia 1 1/ x 1 1/ 7 1/ 13 1/ 1x 3 x 2 1/ 9 1/ 15 1/ 1x 1 27" x 1 1/ 1 1/ 7 1/ 13 1/ 1x 3 x 1 1 17" 1x1 17" 29" x 1 1/ 3 3/ 9 3/ 9 3/ 15 3/ 1x1 2 2 3 x 2 1/ 8 1/ 14 1/ 1x1 17" 3 x 7 1/ 13 1/ 13 1/ 19 1/ x1 2 2 3 x 1 1/ 6 1/ 12 1/ 12 1/ 18 1/ x1 19" 3 x 1 1 17" 2x1 1 29" 29" 4 x 2 1/ 8 1/ 14 1/ 2x 2 2 40" x 1 1 2 x 2 39" 39" 59" x 7 1/ 13 1/ 13 1/ 21 1/ x2 1 3 3 5 x 1 1 19" 3x2 4 4 6 x 2 1/ 10 1/ 18 1/ 3x 1 3 3 57" x 1 1 2 x 7 1/ 15 1/ 15 1/ 23 1/ x 1 2 x 1 1 2 x x 1 1 2 2 utt Joint Reducing angle = 11.3 25

Fitting and imensions PLIN EN EENTRI REUERS Eccentric Reducer PxP FxF PxF FxF Pipe ia Pipe ia 1 1/ x 1 1/ 7 1/ 13 1/ 1x 3 x 2 1/ 9 1/ 15 1/ 1x 1 27" x 1 1/ 1 1/ 7 1/ 13 1/ 1x 3 x 1 1 17" 1x1 17" 29" x 1 1/ 3 3/ 9 3/ 9 3/ 15 3/ 1x1 2 2 3 x 2 1/ 8 1/ 14 1/ 1x1 17" 3 x 7 1/ 13 1/ 13 1/ 19 1/ x1 2 2 3 x 1 1/ 6 1/ 12 1/ 12 1/ 18 1/ x1 19" 3 x 1 1 17" 2x1 1 29" 29" 4 x 2 1/ 8 1/ 14 1/ 2x 2 2 40" x 1 1 2 x 2 39" 39" 59" x 7 1/ 13 1/ 13 1/ 21 1/ x2 1 3 3 5 x 1 1 19" 3x2 4 4 6 x 2 1/ 10 1/ 18 1/ 3x 1 3 3 57" x 1 1 2 x 7 1/ 15 1/ 15 1/ 23 1/ x 1 2 x x 1 1 1 2 2 utt Joint x 1 2 Reducing angle = 11.3 26

Fitting and imensions ELLE FITTINGS Nipple oupling Z Pipe ia Pipe ia Z 2 7/ 1/ 1 1/ 1 1/ 1/ 1 1/ 1 1/ 1/ 1 1/ 3 3/ 3 3/ 7 5/ 1/ 1/ 1/ 1/ 1/ 1 3/ 1 3/ 3 9/1 8 1/ 1 1/ 1 1/ 1 1/ 1 1/ 1 3/ 1 3/ 3 9/1 8 3/ 10 1/ 1/ 1/ 4 1/ 4 7/ 1 1 3/ 1 1/ 4 1/ 4 7/ End ap Thrust ollar ± 1/ +1/ 5/ -1/1 O.. (REF) I.."±1/1 PEEL--ON THK. +1/ -1/1 Pipe ia PIPE I. IM `' I.. 0..(REF) THK. 2 1/1 1 1/ 2 1/ 5/1 1 1/ 1 1/ 2 5/ 5/1 2 5/ 3 1/ 5/1 3 5/ 4 1/ 5/1 4 5/ 5 1/ 5/1 1 3/ 3 1/ 5 11/1 6 7/1 3/ 1 3/ 3 9/1 4 1/ 3 1/ 6 3/ 8 13/1 10 7/ 7 1/ 9 9/1 11 3/ 3/ 3/ 7/1 elled dhesive Joint 4 7/ 5 1/ 1 1 1/ 27

Fitting and imensions NSI TEE, REUING TEE, ROSS, LTERL & ONENTRI REUERS E Tee Lateral Pipe ia 1 1/ 3 1/ 4 1/ 5 1/ 6 1/ 7 1/ 9" 1 Lap joint flanges are not available for NSI fittings Fitting dimensions per SME 16.5 lass 150 5 3/ 7" 13 1/ 14 1/ 17 1/ 20 1/ 24 1/ 1 3/ 2 1/ 3 1/ 3 1/ 4 1/ 5 1/ ross oncentric Reducer Pipe ia E Pipe ia E 1 1/ x x 9" x 1 1/ x 1 x 1 1/ x 1 x x x 7" x x 7" x 1 x 9" x 1 Reducing Tee Pipe ia 1 1/ x 1 1/ x x x 1 1/ 4 1/ x x 5 1/ x x 6 1/ x x x x 9" x x 1 x x 28

Fitting and imensions PPLITION OF PIPE FRITION TOLERNES Figure 1 SETION `-' 29

Fitting and imensions FRITION TOLERNES Scope This standard covers general pipe shop fabricating tolerances for prefabricated piping assemblies. Linear Tolerances.1 The tolerances on linear dimensions (intermediate or overall) apply to the face to face, face to end, and end to end measurements of fabricated straight pipe and headers; center to end or center to face of nozzles or other attachments; or center to face of bends as illustrated on fig. 1. These tolerances are not cumulative..2 Linear tolerances on are ± 1/8 for sizes 10 and under and ± 3/16 for sizes 12 thru 36..3 Linear tolerances on for sizes over 36 are subject to tolerances of ± ¼, increasing by ± 1/16 for each 12 in diameter over 36..4 ue to the cumulative effects of tolerances on fittings or flanges, when joined without intervening pipe segment, deviations in excess of those specified in paragraphs.2 and.3 may occur. enter Line Tolerances For fittings that must conform to face-to-centerline dimensions, the allowable tolerance is: ±1/8 up to and including 12 Ø ±3/16 for 14 Ø and larger. Flange Tolerances.1 The flange face shall be perpendicular to the axis of the fitting within 1/2 and shall be flat to within 1/32 up to and including 24 Ø. For diameters greater than 24 Ø, the flange face shall be perpendicular to the axis of the fitting within ¼, and shall be flat with 1/16..2 Rotation of flanges from the indicated position measured as shown in fig. 1, 1/16 maximum.. ngles ±1/2 up to and including 24 Ø ±1/4 for larger than 24 Ø 30

Fitting and imensions MNUFTURING TOLERNES omponent Item iameter Tolerance Pipe Inside iameter: 1 to 12 Greater than ½ Wall Thickness: Liner ll Sizes +0.060 / -0.060 +0.120 / -0.120 or 1%, whichever is greater +0.030 / -0.000 Total Thickness 1 to 6 +0.30 / -0.010 Greater Than 6 Length: 1 to 12 14 to 36 Greater than 36 +0.030 + 5% F/W Thickness -(0.010 + 5% F/W Thickness) +0.125 / -0.125 +0.188 / -0.188 +0.250 / -0.250 Straightness: ll Sizes eviation of straightness of I.. of pipe shall not exceed 0.3% of effective length or 0.75, whichever is smaller Winding ngle: ll Sizes +2 / -2 Fittings Inside iameter 1 to 12 Greater than 12 Wall Thickness Ends: 1 to 24 Greater than 24 +0.120 / -0.060 +0.120 / -0.120 or 1%, whichever is greater Minimum thickness, except for pre-tapered ends: same as pipe. No maximum thickness can be stated, as reinforcement required to give the necessary strength varies substantially over the surface of the fittings (reference individual manufacturing specifications for part thickness). +1 / -1 +0.5 / -0.5 1 to 12 +0.120 / -0.120 or 1%, whichever is greater Greater than 12 +0.250 / -0.250 or 1%, whichever is greater Nipples: 1 to 6 +0.188 / -0.000 31

Fitting and imensions MNUFTURING TOLERNES omponent Item iameter Tolerance Flanges Inside iameter 1 to 12 12 or greater dhesive Joints +0.060 / -0.060 +0.120 / -0.120 or 0.5%, whichever is greater Thickness ll Sizes +0.120 / -0.000 Flatness 1 to 18 ¼ Greater than 24 Perpendicularity (to xis) 1 to 24 Greater than 24 +0.030 / -0.030 +0.060 / -0.060 +0.5 / -0.5 +0.25 / -0.25 olt Hole iameter ll Sizes ±5% of hole diameter, or ±0.125, whichever is smaller Spigot Edge Thickness Insertion epth ngular Misalignment 1 to 12 1 to 12 1 to 12 utt Joints xial Gaps 1 to 12 14 to 24 Greater than 24 Radial Offset 1 to 12 14 to 24 Greater than 24 ssembly +0.030 / -0.015 +0.120 / -0.060 ±0.5 +0.125 +0.188 +0.250 +0.125 / -0.125 +0.188 / -0.188 +0.250 / -0.250 ngularity ll Sizes ±0.5 Per Pipe Fabrication Institute Standard ES-3. (Ref. Page 52). Note: imensions with 2 or more trim allowance at field joint locations shall have a tolerance of +1 / -0.5 unless otherwise noted. RPS omposites Inc. 740 Main Street P.O. ox 299 Mahone ay, Nova Scotia anada 0J 2E0 Tel: (902) 624.8383 (800) 343.9355 Fax: (902) 624.6395 www.rpscomposites.com RPS Pipe and Fitting imensions - 1/09/14 32