Automotive Wireless External Mirror Control - Test Data

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Automotive Wireless External Mirror Control - Test Data This document shares the tests results of the TIDA00357 with a TYC Automotive Rear View Mirror. The data is structured into two main categories: 1. Test set up 2. Folding mirror control 3. Moving mirror control 4. Heater control 5. iphone pairing Equipment used to create this data: 1. Oscilloscope Tektronix MDO3024 2. Current probe Tektronix TCP0030A 3. Power supply need about 5V @ 6A 4. TIDA00357 board 5. IAR 6. SmartRF 7. Power folding side mirror (TYC1200142) includes all motors and heater

Section 1: Test set up The figure below shows how to connect loads to the board. Vin should be > 12V. See the Quick Start Guide for more details.

Section 2: Folding mirror control The DRV8801A-Q1 is an automotive full bridge motor driver. In this design, the DRV8801A-Q1 folds and retracts the mirror. The figure below shows the scope shots of the voltage and current outputs of the DRV8801-Q1 during a FOLD command. In the figure, DRV8801_VOUT- represents VOUT-, DRV8801_VOUT+ represents VOUT+, DRV8801_IOUT represents the current of DRV8801_VOUT-. The current has an RMS value of 506mA and a peak current of 3.20A. The max current occurs at the beginning of the fold because the motor has a large starting torque (amount required to overcome inertia) and consequently requires a high amount of current to initially move the motor. Though the peak current is > 3A, overcurrent is not tripped because the peak lasts for less than the overcurrent deglitch time of 3us. The figure below shows the scope shots of the voltage and current outputs of the DRV8801-Q1 during a RETRACT command. In the figure, DRV8801_VOUT- represents VOUT-, DRV8801_VOUT+ represents VOUT+, DRV8801_IOUT represents the current of DRV8801_VOUT-.

The current has an RMS value of 473mA and a peak current of 5.20A. The max current occurs at the beginning of the fold because the motor has a large starting torque (amount required to overcome inertia) and consequently requires a high amount of current to initially move the motor. Though the peak current is > 3A, overcurrent is not tripped because the peak lasts for less than the overcurrent deglitch time of 3us.

Section 3: Mirror control The DRV8802-Q1 is an automotive dual h-bridge full bridge motor driver. In this design, the DRV8802-Q1 moves the actual mirror up, down, left, and right. Set the mirror up as seen in the figure below. The figure below shows the scope shots of the current of the DRV8802-Q1 (J4, OUT1) during an UP command. The current has an RMS value of 35.7mA, a peak current of 188mA, and a min current of -96mA. The spikes occur at the start of the motor movement and when the motor comes to an abrupt stop. The software purposely moves the motor for 1s at a time (so that the user can better control mirror movement). The current is well below the 1.65A limit (set by the sense resistor) so an over current is never tripped.

The figure below shows the scope shots of the voltages of the DRV8802-Q1 (J4, OUT1, OUT2) during an UP command.

Section 4: Heater control The TPS1H100B-Q1 is an automotive single channel smart high side power switch. In this design, the device is used to drive the heater. For this test, heater_cs is monitored. Heater_cs reads the current and inputs that data into the ADC. A breakpoint was set at uint8 adc_channel = ADCCON3 & ADCCON3_ECH and the code was stepped through until adc_result was fully calculated. Adc_result output values between 60-150. The figure below shows a reading of 93. Max value is 512. Threshold is set at 255. When refreshing the ADC, only one value above 255 was received. Since that was larger than the threshold, the heater was no longer driven until another heat command was sent. Figure below shows the heater_out being driven high, which means the mirror is being heated.

Section 5: iphone pairing Follow the instructions in the Quick Start Guide, download the stack, and flash the CC2541. This allows the iphone to recognize the board as a device. If there are linker issues: Go to C:\Texas Instruments\BLE-CC254x- 1.4.0\Projects\ble\common\cc2540\ti_51ew_cc2540b.xcl Change the line "-Z(DATA)VREG+_NR_OF_VIRTUAL_REGISTERS=08-7F" to "-Z(DATA)VREG=08-7F" Note: IAR changed the way virtual registers are handled and placed. Therefore the linker configuration files must be updated. Follow the instructions, open TI BLE Multitool, (make sure board is powered). If the iphone is paired successfully with the board, the app should look like the figure below:

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