Exaquantum Safety Function Monitoring Exaquantum/SFM

Transcription

1 Exaquantum Safety Function Monitoring Exaquantum/SFM - 1 -

2 Exaquantum Family Diagram ERP Laboratory Maintenance 3 rd Party Products Server Manufacturing Data Exchange Exaquantum/MDX LIMS Data Exchange Exaquantum/LDX Data Integration APIs, Files, ODBC, OLE DB, OPC DA & HDA, Web Services Event Service Exaquantum/EES Alarm Management Safety Management Production Management Energy Management Operator Effectiveness Sequence of Events Recorder Exaquantum/SER Alarm Reporting and Analysis Exaquantum/ARA Alarm Master Database Exaquantum/AMD Subsea Portal Exaquantum/SSP Safety Function Monitoring Exaquantum/SFM Override Safety Advisor Exaquantum/OSA Down Time Analysis Exaquantum/DTA Movements Monitoring Visa-OM Power Performance Calcs Exaquantum/PPC Report Manager Exaquantum/RM Graphical Framework Exaquantum/GF Operator Trending Module Exaquantum/OTM AutoTrend Exaquantum/AutoTrend Electronic Log Book elogbook Data Historian / PIMS Exaquantum & Exaquantum/Batch Remote Data Synchronization Exaquantum/RDS Exaquantum/BRU Exaquantum/EFI Exaquantum/FDM Exaquantum/HDM Exaquantum/ORM Exaquantum/SDM Exaquantum/VPN OPC DCS Safety SCADA PLC - 2 -

3 The Problem - 3 -

4 Key Problems Plant Wide Visibility Difficult to quickly ascertain plant wide SIS KPIs Data Integration Combining related SIS data into logical groupings is often difficult Remote Technical Authorities Making safety information available to remote authorities is not always possible Safety Design vs. Actual Performance Difficult to identify actual performance versus design expectations Reporting and Data Analysis Difficult to obtain accurate and concise safety reports - 4 -

5 The Solution - 5 -

6 The Solution - Exaquantum/SFM Web based Overviews Overviews of SIS related data such as SIFs, SIF overrides and ILPs Monitoring Key Safety KPIs SIF Activations SIF Failures ILP Availability SIF Overrides and Inhibits Device Transitions against Design Expectations LOPA Design Improvements Identifies initiating causes not recognised during the HAZOP to improve safety Optimize Safety Testing Provides functionality to assess and mark device actuations as PST test replacements Benchmark SIS Performance Highlights SIS elements that have exceeded expected design parameters (Initiating Causes) Comprehensive Reporting Covers all key areas (Safety Functions, ILPs, Initiating Causes, Overrides, Device Actuations) - 6 -

7 Benefits - 7 -

8 Benefits Increase Operational Performance Quickly identify safety events such as SIF Activations, Overrides/Inhibits and Protection Layer Availability Planned Maintenance Activities Preventative and improved planning of maintenance activities by identifying SIF Activation test results as replacements for scheduled tests Improved Safety Benchmark safety performance against design expectations to highlight variations that may indicate possible safety issues Identify issues not originally recognized in the safety design to reduce risk Provides regulators and technical authorities with accurate safety design validation information when required Improved Data Access Provides access to relevant information contained in a single database Data securely available through a web browser both locally and remotely - 8 -

9 Architecture - 9 -

10 Architectural Overview Reports User Displays Configuration Dashboard SIF Activation Details Enter SIF Activation Reason Initiating Causes vs. Design SIF, Inhibit or Override Report Detection Definitions SIFs, ILPs, etc. Risk Assessments LOPA Verification Initiating Causes SIF Activation Verifications Monitor Overrides & Inhibits Parent/Child Relationships Monitor ILPs KPIs Data Historian / PIMS Exaquantum Experion DeltaV Triconex

11 Key Features

12 Features Plant Safety Overview Displays an overview of important SIF KPI information Categorised SIFs SIF Activations SIF Output Failures (Devices) Inactive ILPs Overridden SIFs (MOSs)

13 Features Identification of SIF Activations Each SIF Activation is displayed with key information to better understand: SIF Initiating Cause(s) SIF Activation Verification SIF Device Failure(s) If used as a Test replacement SIF ILP availability

14 Features SIF Activation Effect The effect of an SIF Activation can be analysed based on the following provided information: Device transition times Actual versus Designed Marking successful device transitions as possible test replacements Related trend information such as pressures, temperatures etc. Initiating Signal related to individual Device Start and Stop events Extended Trend period to view what happened before and following a SIF Activation

15 Features Defining the SIFs Initiating Cause Verification The Initiating Cause of a SIF activation is normally selected by a user from a pull-down list created during the safety design. Causes not contained in the pull-down list can be manually entered as a custom Initiating Cause

16 Features Initiating Causes Demand vs. Design Understanding the actual Initiating Cause demand versus their expected design frequency will assist with verifying the safety design. Traffic light indicators ( Status ) are provided to assist users with identifying initiating causes which have exceeded their design frequency

17 Features Overall SIF Report Safety Function overview report (Locations, Devices, ILPs, Initiating Causes, SIF statistics) SIF Input Report SIF Activations and Initiating Causes report (% in MO, parent/child relationships) SIF Output Report Device Actuations report (Times, Status, Types, Test Status) Trips Inhibits and Overrides Report Lists periods and times safety functions were in various states MO, Degraded, Failure, etc. ILP Report Lists periods and times ILPs were not available Parent/Child Report Shows relationships between SIF activations

18 Features Extensive Sorting and Filtering options Reports can be filtered and sorted by almost any field being displayed Export Formats Excel, Word, PDF, XML, CSV, etc. Dynamic Reports Reports are not static allowing users to select fields for drilldown Scheduled Reports Reports can be ed at configurable periods (daily, weekly, monthly, etc.)

19 Solution Summary

20 Solution Summary Improved Safety Design Safety Design Monitoring Analysis Result/Output SIF Specification Alarm & Events Root Cause Analysis Reports DCS / ICSS Safety Functions SIF Verification Notifications User Inputs SIF Verifications etc

21 Solution Benefits HSE SFM is configured with your operational risk assessment expectations and design (HAZOP, LOPA, etc.) HSE Operations & Maintenance SIF Activations and Initiating Causes report (% in MO, parent/child relationships) Process Improvement Collects process data that can be compared against baseline performance, highlighting underperforming devices Helps validate safety activations with successful performance and optimizes test scheduling Management Exaquantum SFM Operations and Maintenance Historical Analysis SFM provides reports for assessment of functional safety etc. Historical Analysis Process Improvement Management Lists periods and times ILPs were not available

22 Yokogawa Marex Limited