Maersk STS Mode 33 Genset Equipment General Remarks First figure in the 4 digit code system is used for identification of the unit type.

Transcription

1 General Remarks First figure in the 4 digit code system is used for identification of the unit type. Figure/Unit type: 2 = THERMO KING 5 = CARRIER 8 = TAYLOR Important Notice The Man-hours per piece listed in this section of the Standard Time System (STS) are the Maximum allowable time for the respective repair jobs. However, it is an important duty of the repair management to ensure the number of STS hours applied, against each repair job, is minimized and that no conflicting STS codes are applied. For all repair jobs involving replacement of parts it is accept able to apply the maximum allowable time. However, for all jobs with repair in text, the actual time consumed must apply. If the actual time consumed should exceed the maximum allowable time, the latter shall apply. For your guidance, repair codes with repair int ext, usually refer to repair work requiring no spare parts, troubleshooting, leak check, cleaning of components and wiring. Common to all of these repair jobs is that they will vary in complexity and time consumption, from time to time. Boxi MERC+ Universe October

2 Mode Repair Cd Repair Name Man-hours per piece Man Hour MOUNT/DISMOUNT G/S FOR MAINTENANCE TROUBLE SHOOTING STARTRAK SENSOR CABLE FOR FUEL & CONSOLE STARTRAK POWERLINE EXTENSION CABLE STARTRAK GEN TRAK MODULE STARTRAK POWER LINE MODEM STARTRAK FUEL SENSOR STARTRAK GPS/CELLULAR ANTENNA ASSEMBLY RT4-RT6 CONVERSION KIT STARTRAK TROUBLESHOOTING STARTRAK COMMISSIONING AFTER INSTALLATION REEFER CONNECTION SENSOR PRE-TRIP INSPECTION OF GEN TRAK (PTI) REMOVE GPS HARDWARE FROM POS GENSET STEAM CLEANING HANDLING/TRUCKING CHARGE TIME USE BEYOND STS / ROAD CALL PRE-TRIP INSPECTIONS/ DRAIN FUEL TANK FOR CONTAMINATED FUEL NEUTRALIZE GENSETS FOR SALE NEUTRALIZE FOR SALE IMPORT TAX SALES TAX, PARTS SALES TAX, LABOUR VAT, PARTS VAT, LABOUR REPAIR COST FOR NONSTS REPAIR SHOP REPL. 1ST SHOCK MOUNT REPL. SHOCK MOUNT, 2 THRU REPAIR OF FORK POCKETS REPAIR OF CONTROL PANEL BOLT EXTRACTION REPL. DECALS REPAIR OF ENGINE ACCESS DOOR, PR PIECE REPL. ENGINE ACCESS DOOR, PR PIECE REPAIR OF DOOR FOR BATTERY BOX REPL. DOOR FOR BATTERY BOX REPAIR OF DOOR HINGE, PR PIECE REPL. DOOR HINGE, PR PIECE REPAIR DOOR LATCH, PR PIECE REPL. DOOR LATCH, PR PIECE REPL. CONTROL BOX REPAIR OF CLAMPING DEVICES REPL CLAMPING DEVICES REPL. GENERATOR REPL. DIODE RECTIFIER REPAIR OF WIRING REPL. WIRING REPL. 460 VOLT RECEPTACLE REPL. TOGGLE SWITCHES REPL. TOGGLE SWITCH BOOTS, PR PIECE REPL. GENERATOR BEARING REPL. STARTER MOTOR REPL. STARTER SOLENOID REPL. 25 AMP BREAKER REPL. 12 VOLT DC ALTERNATOR REPL. 3 AMP CIRCUIT BREAKER REPL. BRUSHES (ALTERNATOR) RE-CHARGING OF BATTERY REPL. BATTERY REPL. BATTERY CABLE ENDS REPL. BATTERY CABLES REPL. STOP SOLENOID REPL. ELECTRICAL FUEL HEATER REPL. LINKAGE PIVOT REPL. RETURN SPRING REPLACE HEAD GASKET REPL. VALVE COVER/GASKET REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. MUFFLER REPL. FLEXIBLE EXHAUST TUBE REPL ENGINE COVER / PANELS ASSY REPL COMPLETE ENGINE REPL AIR CLEANER HOUSING REPL AIR CLEANER HOSES Boxi MERC+ Universe October

3 REPL AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPL FUEL FILTERS, PER PIECE REPL FUEL LINES/HOSES REPL FUEL PRIMING PUMP REPL FUEL INJECTION PUMP REPL FUEL INJECTORS, PER PIECE REPL FUEL SHUT OFF VALVE REPL FUEL CHECK VALVE REPL WATER SEPARATOR REPL V-BELTS, PER PIECE REPL PULLEY BEARING REPL PULLEYS, PER PIECE REPL FRONT OIL SEAL REPL LUBE OIL FILTER REPL. LUBE OIL, INCLUDING FILTERS REPL OIL FILTER MOUNTING BRACKET REPL OIL LINES/DRAIN HOSES, PER PIECE REPL DIP STICK TUBE REPL GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUEL CAP REPLACE SENSOR FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP GAUGE REPLACE SENSOR FOR HOT WATER TEMPERATURE REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMPERATURE GAUGE REPLACE HOUR METER REPLACE AMP METER REPLACE VOLTMETER REPLACE FUEL GAUGE REPAIR OF FRAME REPL. 1ST SHOCK MOUNT REPL. SHOCK MOUNT, 2 THRU REPAIR OF FORK POCKETS REPAIR OF GENERATOR MOUNTING WINGS REPL. MOUNTING BOLT LANYARDS REPL MOUNTING BOLT PLATES / LOCKING BARS REPL. MOUNTING BOLTS (CLIP-ON) REPAIR OF CONTROL PANEL BOLT EXTRACTION REPL. DECALS REPAIR OF ENGINE ACCESS DOOR, PR PIECE REPL. ENGINE ACCESS DOOR, PR PIECE REPAIR OF DOOR / PANEL FOR BATTERY BOX REPL. DOOR / PANEL FOR BATTERY BOX REPAIR OF DOOR HINGE, PR PIECE REPL. DOOR HINGE, PR PIECE REPAIR DOOR LATCH, PR PIECE REPL. DOOR LATCH, PR PIECE REPL. CONTROL BOX REPAIR OF MOUNTING PLATES REPL. BUMPER PADS REPAIR OF ENGINE COVER/HOOD REPAIR OF CLAMPING DEVICES REPL CLAMPING DEVICES REPLACE BACK COVER / GRILL REPLACE MOUNTING CLAMPS / BOLTS (USLG) REPLACE GENERATOR ON UNDERMOUNT GENSET REPLACE GENERATOR ON CLIP-ON GENSET REPL. DIODE RECTIFIER REPAIR OF WIRING REPL. WIRING REPL. 460 VOLT RECEPTACLE REPL. 460 VOLT CABLE FOR RECEPTACLE REPL. TOGGLE SWITCHES REPL. TOGGLE SWITCH BOOTS, PR PIECE REPL. GENERATOR BEARING REPL. STARTER MOTOR REPL. STARTER SOLENOID REPL. 25 AMP BREAKER REPLACE VOLTAGE REGULATOR REPL. 12 VOLT DC ALTERNATOR REPL. 3 AMP CIRCUIT BREAKER RE-CHARGING OF BATTERY Boxi MERC+ Universe October

4 REPL. BATTERY REPL. BATTERY CABLE ENDS REPL. BATTERY CABLES REPAIR OF BATTERY CHARGER REPL. BATTERY CHARGER REPLACE THROTTLE SOLENOID REPL. STOP SOLENOID REPLACE SPEED SOLENOID REPLACE FUEL HEATER REPL. LINKAGE PIVOT REPLACE MPC REPLACE RELAY BOARD (MPC) REPLACE PC BOARD INTERCONNECTING REPLACE RELAYS ON RELAY BOARD REPLACE INDICATOR BOARD REPLACE BEZEL (WINDOW) REPLACE EXCITER BOARD ASSEMBLY REPLACE TIMER MODULE ON TK GENSET REPLACE HEAD GASKET REPL. VALVE COVER/GASKET REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. ENGINE EXHAUST PIPING REPL. MUFFLER REPL. FLEXIBLE EXHAUST TUBE REPL ENGINE COVER / PANELS ASSY REPL COMPLETE ENGINE REPL AIR CLEANER HOUSING REPL AIR CLEANER HOSES REPL AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPL FUEL FILTERS, PER PIECE REPL FUEL LINES/HOSES REPL FUEL PRIMING PUMP REPL FUEL INJECTION PUMP REPL FUEL INJECTORS, PER PIECE REPL FUEL SHUT OFF VALVE REPL WATER SEPARATOR REPL RADIATOR REPL RADIATOR FAN REPL RADIATOR HOSES REPL WATER PUMP REPL RADIATOR PETCOCK FLUSH RADIATOR REPL THERMOSTAT/GASKET REPL RADIATOR OVERFLOW BOTTLE REPL VENTURI REPL. FREEZE PLUG REPL RADIATOR CAP ADJUST V BELT BY USE OF SHIM ON TK GENSET REPL V-BELT REPL PULLEY REPLACE REAR OIL SEAL REPL FRONT OIL SEAL ADJUST ENGINE RPM ON TK ECO POWER GENSET REPL LUBE OIL FILTER REPL. LUBE OIL, INCLUDING FILTERS REPL OIL FILTER MOUNTING BRACKET REPL OIL LINES/DRAIN HOSES, PER PIECE REPL DIP STICK TUBE REPL GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUSIBLE PLUG REPLACE FUEL CAP REPLACE SENSOR FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP GAUGE REPLACE SENSOR FOR HOT WATER TEMPERATURE REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE LOW OIL LEVEL SENSOR REMOVE OIL SENSOR/CHANGE CHIP KIT IN CONTROLLLER REPLACE RPM SENSOR REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMPERATURE GAUGE REPLACE HOUR METER REPLACE AMP METER REPLACE VOLTMETER REPLACE FUEL GAUGE Boxi MERC+ Universe October

5 REMOVAL OF FUEL HEATER REPL FUEL PICK UP TUBE REPL BRIDGE RECTIFIER (ALL WORK INCLUDED) TK,CGII M22 EXHAUST RETROFIT,TIPS INSTALL SEAL BRACKET ON FUEL CAPS HEADER PIN & BOLT HOLES MOD ON TK GENSET MODIFICATION OF MOUNTING HOLES ON (TRIG) MODIFY TK GENSET TO CLAMPS MOUNTING REPL ALL PANELS ON TK GEN SGCO REPLACE RIVETS WITH BOLTS ON TK PIN STOWAGE BRACKET REPLACE KIT COOLANT SYSTEM (TIPS ) REPL AVR & INSTALL FUSE ON SGC TK RPM & CONTROLLER MODIFICATION UPGRADE MPC SOFTWARE REPL. 1ST SHOCK MOUNT REPL. SHOCK MOUNT, 2 THRU REPAIR OF FORK POCKETS REPAIR OF CONTROL PANEL BOLT EXTRACTION REPL. DECALS REPAIR OF ENGINE ACCESS DOOR, PR PIECE REPL. ENGINE ACCESS DOOR, PR PIECE REPAIR OF DOOR FOR BATTERY BOX REPL. DOOR FOR BATTERY BOX REPAIR OF DOOR HINGE, PR PIECE REPL. DOOR HINGE, PR PIECE REPAIR DOOR LATCH, PR PIECE REPL. DOOR LATCH, PR PIECE REPL. CONTROL BOX REPAIR OF CLAMPING DEVICES REPL CLAMPING DEVICES REPLACE MOUNTING CLAMPS / BOLTS (USLG) REPL. GENERATOR REPL. DIODE RECTIFIER REPAIR OF WIRING REPL. WIRING REPL. INDICATOR BOARD REPL. 460 VOLT RECEPTACLE REPL. TOGGLE SWITCHES REPL. TOGGLE SWITCH BOOTS, PR PIECE REPL. GENERATOR BEARING REPL. STARTER MOTOR REPL. STARTER SOLENOID REPL. 25 AMP BREAKER REPL. 12 VOLT DC ALTERNATOR REPL. 3 AMP CIRCUIT BREAKER REPL. BRUSHES (ALTERNATOR) RE-CHARGING OF BATTERY REPL. BATTERY REPL. BATTERY CABLE ENDS REPL. BATTERY CABLES REPL. STOP SOLENOID REPL. ELECTRICAL FUEL HEATER REPL. LINKAGE PIVOT REPL. RETURN SPRING REPLACE HEAD GASKET REPL. VALVE COVER/GASKET REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. MUFFLER REPL. FLEXIBLE EXHAUST TUBE REPL ENGINE COVER / PANELS ASSY REPL COMPLETE ENGINE REPL AIR CLEANER HOUSING REPL AIR CLEANER HOSES REPL AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPL FUEL FILTERS, PER PIECE REPL FUEL LINES/HOSES REPL FUEL PRIMING PUMP REPL FUEL INJECTION PUMP REPL FUEL INJECTORS, PER PIECE REPL FUEL SHUT OFF VALVE REPL FUEL CHECK VALVE REPL WATER SEPARATOR REPL BLOWER SHIELD REPL V-BELTS, PER PIECE REPL PULLEY BEARING Boxi MERC+ Universe October

6 REPL PULLEYS, PER PIECE REPL FRONT OIL SEAL REPL LUBE OIL FILTER REPL. LUBE OIL, INCLUDING FILTERS REPL OIL FILTER MOUNTING BRACKET REPL OIL LINES/DRAIN HOSES, PER PIECE REPL DIP STICK TUBE REPL GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUSIBLE PLUG REPLACE FUEL CAP REPLACE SENSOR FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP GAUGE REPLACE SENSOR FOR HOT WATER TEMPERATURE REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMPERATURE GAUGE REPLACE HOUR METER REPLACE AMP METER REPLACE VOLTMETER REPLACE FUEL GAUGE REPAIR OF FRAME REPL. 1ST SHOCK MOUNT REPL. SHOCK MOUNT, 2 THRU REPAIR OF FORK POCKETS REPAIR OF GENERATOR MOUNTING WINGS REPL. MOUNTING BOLT LANYARDS REPL. MOUNTING BOLT PLATES (CLIP-ON) REPL. MOUNTING BOLTS (CLIP-ON) REPAIR OF CONTROL PANEL BOLT EXTRACTION REPL. DECALS REPAIR OF ENGINE ACCESS DOOR, PR PIECE REPL. ENGINE ACCESS DOOR, PR PIECE REPAIR OF DOOR FOR BATTERY BOX REPL. DOOR FOR BATTERY BOX REPAIR OF DOOR HINGE, PR PIECE REPL. DOOR HINGE, PR PIECE REPAIR DOOR LATCH, PR PIECE REPL. DOOR LATCH, PR PIECE REPL. CONTROL BOX REPL. BUMPER PADS REPAIR OF CLAMPING DEVICES REPL CLAMPING DEVICES REPLACE BACK COVER / GRILL REPLACE MOUNTING CLAMPS / BOLTS (USLG) REPL. GENERATOR REPLACE V-BELTS ON 380 VOLT GENERATOR REPL. DIODE RECTIFIER REPAIR OF WIRING REPL. WIRING REPL. 460 VOLT RECEPTACLE REPL. 460 VOLT CABLE FOR RECEPTACLE REPL. TOGGLE SWITCHES REPL. TOGGLE SWITCH BOOTS, PR PIECE REPL. GENERATOR BEARING REPL. STARTER MOTOR REPL. STARTER SOLENOID REPL. 25 AMP BREAKER REPLACE VOLTAGE REGULATOR REPL. 12 VOLT DC ALTERNATOR REPL. 3 AMP CIRCUIT BREAKER REPL. BRUSHES (ALTERNATOR) RE-CHARGING OF BATTERY REPL. BATTERY REPL. BATTERY CABLE ENDS REPL. BATTERY CABLES REPL. STOP SOLENOID REPLACE FUEL HEATER REPL. LINKAGE PIVOT REPL. RETURN SPRING REPLACE HEAD GASKET REPL. VALVE COVER/GASKET REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. MUFFLER Boxi MERC+ Universe October

7 REPL. FLEXIBLE EXHAUST TUBE REPL ENGINE COVER / PANELS ASSY REPL COMPLETE ENGINE REPL AIR CLEANER HOUSING REPL AIR CLEANER HOSES REPL AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPL FUEL FILTERS, PER PIECE REPL FUEL LINES/HOSES REPL FUEL PRIMING PUMP REPL FUEL INJECTION PUMP REPL FUEL INJECTORS, PER PIECE REPL FUEL SHUT OFF VALVE REPL FUEL CHECK VALVE REPL WATER SEPARATOR REPL RADIATOR REPL RADIATOR FAN REPL RADIATOR HOSES REPL WATER PUMP REPL RADIATOR PETCOCK FLUSH RADIATOR REPL THERMOSTAT/GASKET REPL RADIATOR OVERFLOW BOTTLE REPL BLOWER SHIELD (VENTURI) REPL. FREEZE PLUG REPL RADIATOR CAP REPL V-BELTS, PER PIECE REPL PULLEY BEARING REPL PULLEYS, PER PIECE REPL FRONT OIL SEAL REPL LUBE OIL FILTER REPL. LUBE OIL, INCLUDING FILTERS REPL OIL FILTER MOUNTING BRACKET REPL OIL LINES/DRAIN HOSES, PER PIECE REPL DIP STICK TUBE REPL GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUEL CAP REPLACE SENSOR FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP GAUGE REPLACE SENSOR FOR HOT WATER TEMPERATURE REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMPERATURE GAUGE REPLACE HOUR METER REPLACE AMP METER REPLACE VOLTMETER REPLACE FUEL GAUGE INSTALL SEAL BRACKET ON FUEL CAPS INSTALL FRAME MOD KIT RELOCATED AIRFILTER SLS GEN REPAIR OF FRAME REPL. 1ST SHOCK MOUNT REPL. SHOCK MOUNT, 2 THRU REPAIR OF FORK POCKETS REPAIR OF GENERATOR MOUNTING WINGS REPL. MOUNTING BOLT LANYARDS REPL. MOUNTING BOLT PLATES (CLIP-ON) REPL. MOUNTING BOLTS (CLIP-ON) REPAIR OF CONTROL PANEL BOLT EXTRACTION REPL. DECALS REPAIR OF ENGINE ACCESS DOOR, PR PIECE REPL. ENGINE ACCESS DOOR, PR PIECE REPAIR OF DOOR FOR BATTERY BOX REPL. DOOR FOR BATTERY BOX REPAIR OF DOOR HINGE, PR PIECE REPL. DOOR HINGE, PR PIECE REPAIR DOOR LATCH, PR PIECE REPL. DOOR LATCH, PR PIECE REPL. CONTROL BOX REPAIR OF MOUNTING PLATES REPL. BUMPER PADS REPAIR OF ENGINE COVER/HOOD REPAIR OF CLAMPING DEVICES REPL CLAMPING DEVICES Boxi MERC+ Universe October

8 REPLACE BACK COVER / GRILL REPLACE QUICK CLAMP REPLACE MOUNTING CLAMPS / BOLTS (USLG) REPLACE GENERATOR ON UNDERMOUNT GENSET REPL. GENERATOR 120 GALLON REPL. GENERATOR 72/78 AND 130 GAL GENSET REPL. DIODE RECTIFIER REPAIR OF WIRING REPL. WIRING REPL. 460 VOLT RECEPTACLE REPL. 460 VOLT CABLE FOR RECEPTACLE REPL. TOGGLE SWITCHES REPL. TOGGLE SWITCH BOOTS, PR PIECE REPL. GENERATOR BEARING REPL. STARTER MOTOR REPL. STARTER SOLENOID REPL. 25 AMP BREAKER REPL. 12 VOLT DC ALTERNATOR REPL. 3 AMP CIRCUIT BREAKER REPL. BRUSHES (ALTERNATOR) RE-CHARGING OF BATTERY REPL. BATTERY REPL. BATTERY CABLE ENDS REPL. BATTERY CABLES REPAIR OF BATTERY CHARGER REPL. BATTERY CHARGER REPL. STOP SOLENOID REPL. ELECTRICAL FUEL HEATER REPL. LINKAGE PIVOT REPL. RETURN SPRING REPLACE RELAYS ON RELAY BOARD REPLACE HEAD GASKET REPL. VALVE COVER/GASKET REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. ENGINE EXHAUST PIPING REPL. MUFFLER REPL. FLEXIBLE EXHAUST TUBE REPL ENGINE COVER / PANELS ASSY REPL COMPLETE ENGINE REPL AIR CLEANER HOUSING REPL AIR CLEANER HOSES REPL AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPL FUEL FILTERS, PER PIECE REPL FUEL GAUGES REPL FUEL LINES/HOSES REPL FUEL PRIMING PUMP REPL FUEL INJECTION PUMP REPL FUEL INJECTORS, PER PIECE REPL FUEL SHUT OFF VALVE REPL FUEL CHECK VALVE REPL WATER SEPARATOR REPL RADIATOR REPL RADIATOR FAN REPL RADIATOR HOSES REPL WATER PUMP REPL RADIATOR PETCOCK FLUSH RADIATOR REPL THERMOSTAT/GASKET REPL RADIATOR OVERFLOW BOTTLE REPL VENTURI REPL. FREEZE PLUG REPL RADIATOR CAP REPL V-BELTS, PER PIECE REPL PULLEY BEARING REPL PULLEYS, PER PIECE REPLACE REAR OIL SEAL REPL FRONT OIL SEAL REPL LUBE OIL FILTER REPL. LUBE OIL, INCLUDING FILTERS REPL OIL FILTER MOUNTING BRACKET REPL OIL LINES/DRAIN HOSES, PER PIECE REPL DIP STICK TUBE REPL GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUSIBLE PLUG Boxi MERC+ Universe October

9 REPLACE FUEL CAP REPLACE SENSOR FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP GAUGE REPLACE SENSOR FOR HOT WATER TEMPERATURE REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMPERATURE GAUGE REPLACE HOUR METER REPLACE AMP METER REPLACE VOLTMETER REPLACE FUEL GAUGE REPLACE BOTTOM FUEL GAUGE REPL BRIDGE RECTIFIER INSPECTION OF UG SHOCKMOUNT CTR-SER REPL OF UG GENERATOR EARS, CTR-SER REPL FUEL PICK UP TUBE REPL COPPER PLUG/FUSE REPL MOUNTING BOLTS, 2 PIECES INSTALL 3 AMP CIRCUIT BREAKER INSTALL DIODE BRIDGE DRILL DRAIN HOLES REPLACE FUEL VENT ON CAR MODEL 69RG FUEL HEATER WIRING REWORK FUEL HEATER REWORK INSTALL SEAL BRACKET ON FUEL CAPS REPL RADIATOR & MODIFICATION, SLGS600XXX CARRIER CONTROL BOX BRACKET REPAIR REWIRE HOUR METER TO ACTUAL RUN TIME MODIFY CARRIER GENSET TO CLAMPS MOUNTING REPL KIT SHOCKMOUNT UG & RG CTR-SER REPL. 1ST SHOCK MOUNT REPL. SHOCK MOUNT, 2 THRU REPAIR OF FORK POCKETS REPAIR OF GENERATOR MOUNTING WINGS REPL. MOUNTING BOLT LANYARDS REPL. MOUNTING BOLT PLATES REPL. MOUNTING BOLTS REPAIR OF CONTROL PANEL BOLT EXTRACTION REPL. DECALS REPAIR OF ENGINE ACCESS DOOR, PR PIECE REPL. ENGINE ACCESS DOOR, PR PIECE REPAIR OF DOOR FOR BATTERY BOX REPL. DOOR FOR BATTERY BOX REPAIR OF DOOR HINGE, PR PIECE REPL. DOOR HINGE, PR PIECE REPAIR DOOR LATCH, PR PIECE REPL. DOOR LATCH, PR PIECE REPL. CONTROL BOX REPAIR OF MOUNTING PLATES REPL. BUMPER PADS REPAIR OF ENGINE COVER/HOOD REPLACE MOUNTING CLAMPS / BOLTS (USLG) REPL. GENERATOR REPL. DIODE RECTIFIER REPAIR OF WIRING REPL. WIRING REPL. 460 VOLT RECEPTACLE REPL. 460 VOLT CABLE FOR RECEPTACLE REPL. TOGGLE SWITCHES REPL. TOGGLE SWITCH BOOTS, PR PIECE REPL. GENERATOR BEARING REPL. STARTER MOTOR REPL. STARTER SOLENOID REPL. 25 AMP BREAKER REPL. 12 VOLT DC ALTERNATOR REPL. 3 AMP CIRCUIT BREAKER REPL. BRUSHES (ALTERNATOR) RE-CHARGING OF BATTERY REPL. BATTERY REPL. BATTERY CABLE ENDS REPL. BATTERY CABLES REPAIR OF BATTERY CHARGER REPL. STOP SOLENOID REPL. ELECTRICAL FUEL HEATER REPL. LINKAGE PIVOT REPL. RETURN SPRING REPLACE HEAD GASKET Boxi MERC+ Universe October

10 REPL. VALVE COVER/GASKET REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. MUFFLER REPL. FLEXIBLE EXHAUST TUBE REPL ENGINE COVER / PANELS ASSY REPL COMPLETE ENGINE REPL AIR CLEANER HOUSING REPL AIR CLEANER HOSES REPL AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPL FUEL FILTERS, PER PIECE REPL FUEL LINES/HOSES REPL FUEL PRIMING PUMP REPL FUEL INJECTION PUMP REPL FUEL INJECTORS, PER PIECE REPL FUEL SHUT OFF VALVE REPL FUEL CHECK VALVE REPL WATER SEPARATOR REPL RADIATOR REPL RADIATOR FAN REPL RADIATOR HOSES REPL WATER PUMP REPL RADIATOR PETCOCK FLUSH RADIATOR REPL THERMOSTAT/GASKET REPL RADIATOR OVERFLOW BOTTLE REPL. FREEZE PLUG REPL V-BELTS, PER PIECE REPL PULLEY BEARING REPL PULLEYS, PER PIECE REPL FRONT OIL SEAL REPL LUBE OIL FILTER REPL. LUBE OIL, INCLUDING FILTERS REPL OIL FILTER MOUNTING BRACKET REPL OIL LINES/DRAIN HOSES, PER PIECE REPL DIP STICK TUBE REPL GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUEL CAP REPLACE SENSOR FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP GAUGE REPLACE SENSOR FOR HOT WATER TEMPERATURE REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMPERATURE GAUGE REPLACE HOUR METER REPLACE AMP METER REPLACE VOLTMETER REPLACE FUEL GAUGE REPLACE BOTTOM FUEL GAUGE REPL ELECTRIC FUEL PUMP REPL MECHANICAL FUEL PUMP REPL FUEL PICK UP TUBE REPL CONTROL PANEL REPL MOUNTING BOLTS & SECURING BRACKETS INSTALL BATTERY TERMINAL ADAPTORS REPL AIR INTAKE ELBPW EXCHANGE FUEL HOSES REPAIR OF FRAME REPL. 1ST SHOCK MOUNT REPL. SHOCK MOUNT, 2 THRU REPAIR OF FORK POCKETS REPAIR OF GENERATOR MOUNTING WINGS REPL. MOUNTING BOLTS REPAIR OF CONTROL PANEL BOLT EXTRACTION REPL. DECALS REPAIR OF ENGINE ACCESS DOOR, PR PIECE REPL. ENGINE ACCESS DOOR, PR PIECE REPAIR OF DOOR / PANEL FOR BATTERY BOX REPL. DOOR / PANEL FOR BATTERY BOX REPAIR OF DOOR HINGE, PR PIECE REPL. DOOR HINGE, PR PIECE REPAIR DOOR LATCH, PR PIECE REPL. DOOR LATCH, PR PIECE Boxi MERC+ Universe October

11 REPL. CONTROL BOX REPAIR OF MOUNTING PLATES REPAIR OF ENGINE COVER/HOOD REPAIR OF CLAMPING DEVICES REPLACE BACK COVER / GRILL REPLACE MOUNTING CLAMPS / BOLTS (USLG) REPL. GENERATOR REPL. DIODE RECTIFIER REPAIR OF WIRING REPL. WIRING REPL. 460 VOLT RECEPTACLE REPL. 460 VOLT CABLE FOR RECEPTACLE REPL. TOGGLE SWITCHES REPL. TOGGLE SWITCH BOOTS, PR PIECE REPL. GENERATOR BEARING REPL. STARTER MOTOR REPL. STARTER SOLENOID REPL. 25 AMP BREAKER REPL. 3 AMP CIRCUIT BREAKER RE-CHARGING OF BATTERY REPL. BATTERY REPL. BATTERY CABLE ENDS REPLACE REMOVED POSITIVE TERMINAL REPL. BATTERY CABLES REPAIR OF BATTERY CHARGER REPL. BATTERY CHARGER REPL. STOP SOLENOID REPLACE FUEL HEATER REPLACE HEAD GASKET REPL. VALVE COVER/GASKET REPL. ENGINE INTAKE / EXHAUST MANIFOLD REPL. ENGINE EXHAUST PIPING REPL. MUFFLER REPL. FLEXIBLE EXHAUST TUBE REPL ENGINE COVER / PANELS ASSY REPL COMPLETE ENGINE REPL AIR CLEANER HOUSING REPL AIR CLEANER HOSES REPL AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPL FUEL FILTERS, PER PIECE REPL FUEL LINES/HOSES REPL FUEL PRIMING PUMP REPL FUEL INJECTION PUMP REPL FUEL INJECTORS, PER PIECE REPL WATER SEPARATOR REPL RADIATOR REPL RADIATOR FAN REPL RADIATOR HOSES REPL WATER PUMP REPL RADIATOR PETCOCK FLUSH RADIATOR REPL THERMOSTAT/GASKET REPL RADIATOR OVERFLOW BOTTLE REPL VENTURI REPL. FREEZE PLUG REPL V-BELT REPLACE REAR OIL SEAL REPL FRONT OIL SEAL REPL LUBE OIL FILTER REPL. LUBE OIL, INCLUDING FILTERS REPL OIL FILTER MOUNTING BRACKET REPL OIL LINES/DRAIN HOSES, PER PIECE REPL DIP STICK TUBE REPL GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUSIBLE PLUG REPLACE FUEL CAP REPLACE SENSOR FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP GAUGE REPLACE SENSOR FOR HOT WATER TEMPERATURE REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMPERATURE GAUGE REPLACE HOUR METER REPLACE AMP METER Boxi MERC+ Universe October

12 REPLACE VOLTMETER REPLACE FUEL GAUGE REPAIR OF FRAME REPLACE FIRST SHOCK MOUNT REPLACE SHOCK MOUNTS 2 THROUGH REPAIR OF FORK POCKETS REPAIR OF GENERATOR MOUNTING WINGS REPLACE MOUNTING BOLT LANYARDS REPLACE MOUNTING PLATES (CLIP-ON) REPLACE MOUNTING BOLTS (CLIP-ON) REPAIR OF CONTROL PANEL BOLT EXTRACTION REPLACE DECALS REPAIR ENGINE ACCESS DOOR, PER PIECE REPLACE ENGINE ACCESS DOOR, PER PIECE REPAIR DOOR, BATTERY BOX REPLACE DOOR, BATTERY BOX REPAIR OF DOOR HINGE, PER PIECE REPLACE OF DOOR HINGE, PER PIECE REPAIR DOOR LATCH, PER PIECE REPLACE DOOR LATCH, PER PIECE REPLACE CONTROL BOX REPAIR OF MOUNTING PLATES REPLACE BUMPER PADS REPAIR OF ENGINE/COVER HOOD REPAIR OF CLAMPING DEVICES REPLACE CLAMPING DEVICES REPLACE BACK COVER / GRILL REPLACE QUICK CLAMP REPLACE MOUNTING CLAMPS / BOLTS (USLG) REPLACE GENERATOR ON UNDERMOUNT GENSET REPLACE GENERATOR REPLACE DIODE RECTIFIER REPAIR OF WIRING REPLACE WIRING REPLACE 460V RECEPTACLE REPLACE 460V CABLE FOR RECEPTACLE BOX REPLACE TOGGLE SWITCHES REPLACE TOGGLE SWITCH BOOTS, PER PIECE REPLACE GENERATOR BEARING REPLACE STARTER MOTOR REPLACE STARTER SOLENOID REPLACE 25 AMP BREAKER REPLACE 12 V DC ALTERNATOR REPLACE 3 AMP CIRCUIT BREAKER REPLACE BRUSHES (ALTERNATOR) CLEAN OUTPUT STUD 12 VDC ALTERNATOR RECHARGING OF BATTERY REPLACE BATTERY REPLACE BATTERY CABLE ENDS REPLACE BATTERY CABLES REPAIR OF BATTERY CHARGER REPLACE BATTERY CHARGER REPLACE STOP SOLENOID REAPLCE ELECTRICAL FUEL HEATER REPLACE LINKAGE PIVOT REPL. RETURN SPRING REPLACE BEZEL (WINDOW) REPLACE HEAD GASKET REPALCE VALVE COVER/GASKET REPLACE ENGINE INTAKE/EXHAUST MANIFOLD REPLACE ENGINE EXHAUST PIPING REPLACE MUFFLER REPLACE FLEXIBLE EXHAUST TUBE REPLACE ENGINE COVER / PANELS ASSEMBLY REPLACE COMPLETE ENGINE (MNG APPROVAL) REPLACE AIR CLEANER HOUSING REPLACE AIR CLEANER HOSES REPLACE AIR CLEANER ELEMENT PURGE AND PRIME FUEL SYSTEM REPLACE FUEL FILTERS, PER PIECE REPLACE FUEL LINES/HOSES REPLACE FUEL PRIMING PUMP REPLACE FUEL INJECTION PUMP REPLACE FUEL INJECTORS, PER PIECE REPLACE FUEL SHUT OFF VALVE REPLACE FUEL CHECK VALVE REPLACE WATER SEPARATOR Boxi MERC+ Universe October

13 REPALCE RADIATOR REPLACE RADIATOR FAN REPLACE RADIATOR HOSES REPLACE WATER PUMP REPLACE RADIATOR PET COCK FLUSH RADIATOR REPLACE THERMOSTAT/GASKET REPLACE RADIATOR OVERFLOW BOTTLE REPL VENTURI REPL FREEZE PLUG INCL DRAIN/FILL RADIATR REPLACE V BELTS, PER PIECE REPLACE PULLEY BEARING REPLACE PULLEYS, PER PIECE REPLACE REAR OIL SEAL REPLACE FRONT OIL SEAL REPLACE LUBE OIL FILTERS REPL LUBE OIL INCL FILTERS (CONTAMINATED REPLACE OIL FILTER MOUNTING BRACKETS REPLACE OIL LINES/DRAIN HOSES, PER PIECE REPLACE DIPSTICK TUBE REPLACE GLOW PLUGS, PER PIECE REPAIR OF FUEL TANK REPLACE FUEL TANK REPLACE FUEL VENT REPLACE FUEL CAP REPLACE FOR OIL GAUGE REPLACE SENSOR FOR WATER TEMP. GAUGE REPLACE SENSOR FOR HOTWATER TEMP CUT OFF REPLACE OIL PRESSURE SWITCH (SAFETY) REPLACE OIL PRESSURE GAUGE REPLACE WATER TEMP. GAUGE REPLACE HOUR METER REPLACE AMP METER REPLACE VOLT METER REPLACE FUEL GAUGE REPLACE BOTTOM FUEL GAUGE DRILL HOLE BOT CB FOR DRAINAGE REPLACE BRIDGE RECTIFIER REPLACE FUEL PICK UP TUBE REPLACE COPPER PLUG/FUSE REPLACE MOUNTING BOLTS, 2 PIECES INSTALL 3 AMP CIRCUIT BREAKER INSTALL DIODE BRIDGE DRILL DRAIN HOLES FUEL HEATER WIRING REWORK FUEL HEATER REWORK TOTAL LABOR COST & HOURS TOTAL REPAIR SHOP MATERIAL TOTAL OWN SUPPLIED PARTS Boxi MERC+ Universe October