EX BUCKET CYLINDER 2 Replace C/O RHS Bucket 11856hrs on changed out due to leaking.
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1 Asset Code Machine Hrs Part No Part Description Position Maint Description Last Changed SMR Component Hrs Notes EX BOOM CYLINDER 1 Replace C/O LHS BOOM HRS, 14/8/2017, LEAKING - SCHEDULED IN WITH ENGINE CHANGE OUT SHUTDOWN - PARTS EXCHANGE SX HRS, JAN 2017, NO LEAKS, CHROME GOOD CONDITION - PUSH 2000 HRS hrs, Sept 2016, CHROME CONDITION GOOD. NO LEAKS. OPERATION OK HRS, ALL OK, NO LEAKS OR SCORING EX BOOM CYLINDER 2 Replace hrs, August 2017, Minor weep from seals, continue to monitor HRS, JAN 2017, NO LEAKS, CHROME GOOD CONDITION - PUSH 2000 HRS hrs, Sept 2016, CHROME CONDITION GOOD. NO LEAKS. OPERATION OK - push back 2000 hrs HRS, ALL OK, NO LEAKS OR SCORING EX BUCKET CYLINDER 1 Replace C/O LH Bucket 10978hrs on 27/06/ Leaking seals C/O LH BUCKET CYLINDER DUE TO DAMAGED BY 2185HRS ON 18/1/2015 EX BUCKET CYLINDER 2 Replace C/O RHS Bucket 11856hrs on changed out due to leaking. C/O Bucket cylinder at 5574 hrs on 31/07/15 due to rock damage from rocks to rod. 1526hrs on 8/12/2014 Reason for C/O: Rock damage to chrome on rod EX CARRIER ROLLER 1 Replace hrs, August 2017, POS1 LHS leaking, continue to monitor hrs, Feb 17, all carrier rollers ok, push back 1000 hrs EX CARRIER ROLLER 2 Replace hrs, Feb 17, all carrier rollers ok, push back 1000 hrs EX CARRIER ROLLER 3 Replace hrs, August 2017, All ok, no leaks or uneven wear - push 1000 hrs hrs, Feb 17, all carrier rollers ok, push back 1000 hrs EX CARRIER ROLLER 4 Replace hrs, August 2017, All ok, no leaks or uneven wear - push 1000 hrs hrs, Feb 17, all carrier rollers ok, push back 1000 hrs EX COUPLING ASSY 1 Replace HRS - GOOD CONDITION - OCT CHANGED OUT RECENTLY C/O Splitter Box Pump Drive Coupling together with pump 12129hrs on 16/9/16 - Scheduled Shutdown (New S/N: /1) (Travel Hours: 962 and Swing Hours: 6780) EX R ENGINE ASSY 1 Replace C/O hrs, 14/8/2017, Due on hours - components included in change out: 2x Turbos - Note P1 turbo had a nick (metal cut) on the inlet side of the fan - Cummin Air compressor Fuel Transfer Pump Fuel Injectors Fuel Cooler Pre-lube Pump Engine Harness replaced Aftercooler Water Pump Water Pump
2 EX ENGINE FAN 1 Replace Advised in August 2017 fan has an expected cycle life of 30,000 hrs EX FAN MOTOR 1 Replace C/O Engine Fan 12129hrs on 17/09/ Scheduled shutdown (Old S/N: and New S/N: A ) EX FAN MOTOR 2 Replace C/O Oil Cooler 12129hrs on 17/09/ Scheduled shutdown (Old S/N: & New S/N: A ) C/O VARIOUS MAJOR 8663 HRS, 23/1/2016 EX FAN PUMP 1 Replace HRS - NO LEAKS, GOOD CONDITION - OCT PUSH 2000 HRS C/O Hydraulic Cooler 12129hrs on 17/9/ Scheduled shutdown (New S/N: ) P6.2 EX FINAL DRIVE 1 Replace hrs, August 2017, No leaks, mag plug clean, push out 1000 hrs hrs, Sept 2016, NO LEAKS. MAG PLUGS GOOD. OVERALL GOOD CONDITION EX FINAL DRIVE 2 Replace hrs, August 2017, No leaks, mag plug clean, push out 1000 hrs hrs, Sept 2016, NO LEAKS. MAG PLUGS GOOD. OVERALL GOOD CONDITION EX GEARBOX OIL COOLER 2 Replace C/O GEAR BOX OIL HRS, 14/8/2017, CHANGE OUT WITH COOLERS AND ENGINE, DUE ON HOURS EX HYD COOLING FAN 1 Replace Advised in August 2017 fan has an expected cycle life of 30,000 hrs hrs, Feb 2017, All ok, no leaks, Push back 2000 hrs HRS - ALL OK - OCT PUSH 2000 HRS HRS, ALL OK, OPERATION GOOD, NO LEAKS 9842 hrs - Apr INSPECTED ALL GOOD CONDITION, NO LEAKS - Pushed 2000 Hrs. EX HYD OIL COOLER ASSMY 1 Replace C/O HYDRAULIC COOLER HRS WITH ENGINE, DUE ON HOURS, NEW COOLERS INSTALLED C/O MAJOR FEED AND RETURN HYDRAULIC 8663 HRS, 23/1/2016 EX HYDRAULIC PUMP 1 Replace C/O P3 Hydraulic hrs on 17/9/16 - Schedule Shutdown (New S/N: ) C/O VARIOUS MAJOR 8663 HRS, 23/1/2016 Changed out P1 and P2 hydraulic 3483 hrs 04/04/ Internal Failure Changed out P1 and P2 hydraulic 125 hrs
3 EX HYDRAULIC PUMP 2 Replace C/O P1 and P2 Hydraulic hrs, Pump Failure, recently changed out at hrs, Pump returned to Hycon for inspection - Warranty C/O P1 and P2 Hydraulic hrs, 2/3/2017, internal pump failure Changed out P1 and P2 hydraulic 3483 hrs 04/04/ Internal Failure Changed out P1 and P2 hydraulic 125 hrs EX IDLER ASSEMBLY 1 Replace C/O TRACK HRS, 12/12/2016, IDLER CRACKED AROUND CIRCUMFERENCE OF FLANGE EX IDLER ASSEMBLY 2 Replace EX IDLER CUSHION CYLINDER 1 Replace hrs, April 2017, No leaks, all ok, - push 2000 hrs EX IDLER CUSHION CYLINDER 2 Replace hrs, April 2017, No leaks, all ok, - push 2000 hrs EX LH LOWER HYD CONTROL VALVE 3 Replace EX LH UPPER HYD CONTROL VALVE 2 Replace EX R9250 A/C SYSR9250 A/C SYSTEM 1 Replace Change out Air hrs, , Compressor Leaking hrs, CAB AIR FILTERS CHANGED OUT. CONDENSOR CLEANED AT INSPECTION. BELTS GOOD. NO MOISTURE AROUND SYSTEM. - push 2000 hrs INSPECTED A/C 9498 HRS, CAB FILTER GOOD, BELT GOOD, NO MOISTURE ON DRYER, ALL OK. EX RADIATOR 1 Replace C/O Radiator and Fuel hrs, 14/8/2017, changed out with engine by Mader - service exchange unit SX C/O Radiator at 4873 hrs in 21/06/2015, change out due to panels falling a part EX RH LOWER HYD CONTROL VALVE 4 Replace
4 EX RH UPPER HYD CONTROL VALVE 1 Replace EX ROTARY CONNECTION 1 Replace C/O Hydraulic Rotary 9547 Hrs Mar Still under warranty when first identified. Oil was leaking from top of rotary connection. The leak was identified in June It was then resealed 15/12/2015, but was found to be leaking again in January EX SLEW BEARING 1 Replace Hrs Jan Inspected As Part Of Service - All Ok. EX SLEWING GEAR PUMP 1 Replace C/O Slew Grease pump P/N: (on car body) on 3091hrs - Would not pump correctly (could only achieve 200psi, specs 4500psi ) EX SPLITTER BOX 1 Replace C/O Splitter Box/Pump 12129hrs on 16/9/16 - Scheduled Shutdown and shaft input leak (Old S/N: & New S/N: ) (Travel Hours: 962 & Swing Hours: 6780) EX SPLITTER BOX LUBE PUMP 1 Replace hrs, April 2017, All ok, push 2000 hrs hrs, Sept 2016, NO LEAKS. GOOD OPERATION. ALL OK - push back 2000 hrs EX SPROCKET 1 Replace hrs, August 2017, Sprockets worn, continue to monitor hrs, Feb 17, INSPECTED FOR WEAR. ALL OK. - push 2000 hrs EX SPROCKET 2 Replace hrs, August 2017, Sprockets worn, continue to monitor hrs, Feb 17, INSPECTED FOR WEAR. ALL OK. - push 2000 hrs EX STICK CYLINDER 1 Replace C/O P1 Stick hrs on 11202hrs - due to leakage (Old S/N:5029M and new S/N: ) HRS, MINOR WEEP ON POS 1 STICK CYLINDER - MONITOR EX STICK CYLINDER 2 Replace C/O P2 Stick hrs on 11202hrs - due to leakage (Old S/N:5030M and new S/N: 71455) HRS, POS 2 ALL OK, NO LEAKS
5 EX SWING DRIVE BOX 1 Replace C/O LH Slew hrs, , Pinion bearing failure Hrs - NOV OIL DRAINED DARK IN COLOUR 9430 Hrs - Mar Within Spec 0.01 mm. Brake pack 8652 Hrs Feb Measured swing box 8213hrs on 21/12/ mm - within specs EX SWING DRIVE BOX 2 Replace C/O Swing Drive hrs, , Excessive End Float - due on component life hours Hrs - NOV OIL DRAINED DARK IN COLOUR 9430 Hrs - Mar Within Spec 0.01 mm. Brake pack 8652 Hrs Feb Measured swing box 8213hrs on 21/12/ mm - within specs EX SWING MOTOR 1 Replace C/O LHS SWING 8663 HRS, 23/1/2016, BRAKE PACK WAS ALSO REPLACED EX SWING MOTOR 2 Replace C/O P2 Swing 12129hrs on 18/9/16 - Scheduled Shutdown (New S/N: A ) EX TRACK CHAIN 1 Replace Continued to monitor since January scheduled for change out November HRS, TRACK AVERAGE CONDITION - CONTINUE TO MONITOR AND REPAIR WHEN WARRANTED HRS - Some links missing chunks - OCT PUSH 1000 HRS EX TRACK CHAIN 2 Replace Continued to monitor since January scheduled for change out November HRS, TRACK AVERAGE CONDITION - CONTINUE TO MONITOR AND REPAIR WHEN WARRANTED HRS - Some links missing chunks - OCT PUSH 1000 HRS EX TRACK ROLLER 1 Replace C/O P1 Track roller with second hand hrs, 12/1/2017, Valueparts Roller failed prematurely C/O P1 Track load hrs, 30/12/2016, Roller failure - subject to warranty C/O P1 TRACK HRS, 11/11/2016, ROLLER FAILURE EX TRACK ROLLER 2 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 3 Replace Installed new Roller to POS hrs, 12/1/2017, POS 1 Valueparts roller failed, new roller from POS 1 installed to POS 3, POS 3 roller installed to POS 9 and then POS 9 installed to POS 1 EX TRACK ROLLER 4 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017
6 EX TRACK ROLLER 5 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 6 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 7 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 8 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 9 Replace C/O LHS centre load hrs, 5/3/2017, leaking from shaft seal POS 3 roller installed to POS hrs, due to POS 1 valueparts roller failure EX TRACK ROLLER 10 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 11 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 12 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 13 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 14 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017
7 EX TRACK ROLLER 15 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 16 Replace Was to be scheduled with track chains in November 2017 and monitored regularly since March 2017 EX TRACK ROLLER 17 Replace EX TRACK ROLLER 18 Replace C/O RH rear track hrs, 9/11/2016, Leaking EX TRACK TENSIONER 1 Replace Inspected track hrs, August 2017, no leaks, push 1000 hrs Inspected track hrs, Feb 17, TRACK TENSION GOOD - push back 2000 hrs EX TRACK TENSIONER 2 Replace Inspected track hrs, August 2017, no leaks, push 1000 hrs Inspected track hrs, Feb 17, TRACK TENSION GOOD - push back 2000 hrs EX TRAVEL MOTOR 1 Replace hrs, April 2017, All ok, push 2000 hrs Hrs - NOV MAG PLUGS ALL CLEAN, push back 2500 hrs INSPECTED AND TESTED Travel HRS July 2016, MTS1-48 BAR, MTS2-50 BAR EX TRAVEL MOTOR 2 Replace hrs, April 2017, All ok, push 2000 hrs Inspected mag hrs, CLEAN. NO LEAKS. CONDITION GOOD.push 2000 hrs INSPECTED AND TESTED Travel HRS July 2016, MTS1-48 BAR, MTS2-50 BAR C/O R/H Track 3479 hrs, 01/01/15. Grease Seal Leaking. Warranty C/O RH Track 901hrs on 30/10/2014 by Matt Grant Liebherr - failure
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