Barn Garage. OWNER S MANUAL / Instructions for Assembly Size 13 Ft x 18 Ft / 3.9 Mtr. x 5.5 Mtr. (Approx.) USP US POLYMERS INC
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1 A L L P U R P O S E V I N Y L G A R A G E S TM A Product of USP US POLYMERS INC Barn Garage OWNER S MANUAL / Instructions for Assembly Size 3 Ft x 8 Ft / 3.9 Mtr. x 5.5 Mtr. (Approx.) Customer Service Hotline (800) Your Total Solution To maintenance Free Garages. All Weather Durable PVC Won t Dent, Rust, Rot or Mildew Never Needs Painting 4 Wide Doors Easy Assembly High Wind Tested Snow Load Tested 30 lbs/sq. foot Available Kits Modular.5 Extension Kits Available Window Kits Available Building Dimensions : Requires three people for Installation. Approximate Storage Exterior Dimension Interior Dimension Size Area Volume Base Dimension Roof Edge to Edge Wall to Wall inch cm. inch cm. inch cm. 3 Ft x 8 Ft 7/8 Sq. Ft.699 / Cu.Ft. Width 57 / / / Mtr. x 5.5 Mtr. 0.5 Sq.Mtr. Depth 48 Cu.Mtr. 9 / / / Height 7 / / Call us for any missing or damaged parts. Do not return to the store. Door Opening inch cm. 4 3/
2 Duramax Garages Limited Ten Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of ten years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto. This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control. Claims under this warranty must be made within the warranty period by calling or mail in a dated sales slip and clear photograph of the part to: U.S. Polymers, Inc. 057 S. Vail Ave, Montebello, CA We reserve the right to discontinue or change components. If a component has been discontinued or is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible. Limits and Exclusions There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above. Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.
3 Parts List Note: Check all parts prior to installation. ACCESSORIES CODE QTY CODE QTY CODE QTY BLJ BRJ BJ BJ B3LJ B3RJ 3 B4J CBJ CBJ CB3J CB4J CB5J CB6J 5 CB7J 3 8 RS5J 6 FCHLJ FCHRJ FCVSJ RSCJ 8 D03J D04J D05J D06J RSLJ 8 RSRJ 8 RS3J 5 DSHJ FCFJ SCFJ FSMJ FSLJ 4 FSSJ 4 D07J D08J D09J D0J RSCJ RSJ 4 RSJ 8 RSFJ RSFJ RSBJ RS3FJ 4 RS3CJ DCRJ DCLJ DCRSJ DCLSJ CCJ 4 MCBJ SPCJ SPWJ F RPJ 4 FPLJ FPRJ RCFJ RCMJ 5 RCBJ FCLJ FCRJ DS FDCLJ FDCRJ FMCJ 6 FCCJ 4 FCB 4 RJJ 4 FCFP PPG 0 PIN S0 6 S 4 S 00 S3 4 S4 34 S5 4 S3 G 6 DCRJ,DCLJ, DCRSJ & DCLSJ BLJ,RJ,BJ,J, B3LJ,RJ, B4J D03J, D04J, D05J & D06J DSHJ D07J & D08J RSJ CCJ CBJ to CB7J, RS5J, FCHLJ, FCHRJ & FCVSJ RSLJ & RSRJ FCFJ & SCFJ D09J & D0J RSFJ & MCBJ RSCJ RS3J FSMJ, FSLJ, FSSJ RSCJ & RSJ RSFJ, RSBJ, RS3FJ & RS3CJ FDCLJ Tools You Will Need Cordless Drill - Philips Head Hammer or Rubber mallet Carpenters Square 8 Step Ladder Adjustable pliers Level - 3ft. Tape Measure Caulk Gun Waterproof Clear Silicon Sealant Hand Gloves Spanners-0 &6mm. Dia. 3.0mm. Drill bit RJJ S & S3 FDCRJ FCFP S4 FMCJ PPG, PWS S5 FCCJ PIN S3 FCB, S0 & S G
4 Parts List Note: Check all parts prior to installation. ACCESSORIES CODE QTY CODE QTY DJ D4J & D5J DJ D3J D4J D5J 4 D6J D7J D8J D9J D0J DJ D4J 9 D5J 0 D6J 6 D7J D8J 4 D9J 5 D3J D3J D33J D34J D36J 6 DJ DJ D3J D4J D3J D6J D7J D8J D9J WINDOW KIT D0J DJ D4J D5J D6J D7J D8J D9J D3J D3J D33J D34J D36J
5 Exploded View
6 Base & Wall Support Exploded View MCBJ CCJ MCBJ DCRSJ DCLSJ CB6J CB6J MCBJ MCBJ DSHJ D5J CB7J CB7J DJ D6J D4J D04J CB5J B3RJ B3LJ CB6J CCJ CCJ CB3J CBJ D07J DCRJ D05J D03J CB4J BJ BLJ CBJ D08J D06J DCLJ BJ D04J D4J D3J D6J CBJ D5J CCJ B3RJ B4J CB5J B3RJ B3LJ CB7J CB6J D03J CBJ BRJ CB6J
7 Roof Structure Exploded View RS3FJ D7J D8J D7J RSFJ RSFJ RSFJ FSMJ FSLJ FSLJ FSSJ FSSJ RS3FJ RS3CJ RS3J RSCJ RS3J RSJ RSLJ RSRJ RSLJ RSRJ RSLJ RSRJ RSLJ RSRJ RSLJ RSRJ RSLJ RSRJ RSLJ RSRJ RSLJ RSRJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RS3FJ RS3CJ RS3FJ RS3J RS3J RS5J RS5J RS5J RS5J RS5J RS5J FSMJ FSLJ FSSJ FSLJ FSSJ RSBJ RSBJ RS3J RSJ RSJ RSJ RSJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ RSCJ FCHLJ FCHRJ FCVSJ FCVSJ D8J
8 Panel Exploded View RCBJ RCMJ RCMJ RCMJ RCMJ RCMJ RPJ FPRJ RCFJ RPJ FPLJ RPJ RPJ RPJ RPJ RPJ RPJ RPJ RPJ RPJ FPLJ RPJ RPJ FCLJ RPJ FPRJ FCRJ DS SPCJ F D4J F D3J DJ DJ
9 A. Base Assembly Note: It is important that these instructions are followed step by step. Note Step - Garage must be installed on a level concrete foundation. A concrete pad or a large size concrete patio stone squares is recommended for suitable floor base. Note For a concrete pad base, prepare a level bed for a firm footing layer of crushed stone. Allow to dry thoroughly for at least 48 hours. Manufacturer is not responsible for the choice and construction of the foundation. 00 mm. (4 Inch) Concrete Foundation 300 mm. ( Inch) 4095 mm. (6 /4 Inch) 90 O 5675 mm. (3 / Inch) Step mm. (70 Inch) A 3995mm. (57 /4 Inch) 90 O B 5575 mm. (9 / Inch) Step mm. (9 / Inch) 3995mm. (57 /4 Inch) C 3995mm. (57 /4 Inch) 5575 mm. (9 / Inch) D
10 Note Step - 4 All parts are clearly marked and care should be taken to use the correct one. Parts Needed: Code Qty BLJ BRJ BJ BJ B3LJ B3RJ B4J S4 34 Side Door Assembly Option - Left Side Side Door 750mm. BJ B3RJ B3LJ B3RJ B3LJ BJ B4J BLJ B3RJ (BRJ) BRJ B3RJ 996 +_.0mm. S4 BRJ Inside of the Garage Outside of the Garage Marking line Side Door Assembly Option - Right Side B3RJ B3LJ (S4) B3LJ B4J BJ B3RJ BJ 750mm. BLJ 996 +_.0mm. Side Door B3RJ BRJ
11 Exploded View - Side Door Assembly- Option - Left Side DS SPCJ CB6J DCLSJ DCRSJ CB3J CB5J CB7J B3RJ CB4J BJ B3LJ CB6J BJ B3RJ B4J CB5J CB7J CB6J Exploded View - Side Door Assembly- Option - Right Side CB6J CB5J CB7J B3RJ CB6J B4J BJ CB3J CB4J B3LJ BJ CB5J B3RJ DCRSJ DCLSJ SPCJ CB7J CB6J DS 3
12 B. Walls & Columns Note: This Manual following side door assembly Option - - Left Side Parts Needed: Code Qty DCRJ DCLJ DCRSJ DCLSJ MCBJ 4 0 CCJ 4 7 SPCJ SPWJ F CBJ CBJ CB3J Code Qty CB4J CB5J CB6J 5 CB7J 3 DSHJ FCFJ SCFJ FCB 4 FDCLJ FDCRJ FMCJ 6 F 4 FCCJ 38 S0 6 Step - DCRJ DCRJ BRJ Step - Step - DCRJ DCRJ BRJ BRJ &3 Front Step - 3 4
13 Step - Note Always place panels into frame at an angle on top and slide in sideways and downward for easy insertion. Note Make sure panels are right side up with panel shingles facing down. Check the stamped label on top of all panels. DCRJ F F DCRJ F Front Step - 3 BRJ Fig. CCJ F F BRJ B3RJ CCJ CCJ F Step - Step - CCJ &3 5 Step - 3
14 Step - 4 Note Do not tighten the screw. Leave it loose CCJ FCB S0 Step - 5 CBJ DCRJ FCB Step - CBJ DCRJ Front CBJ Step - 6
15 Step - 6 FCFJ FCFJ DCRJ Step - CBJ Step - & Front CBJ CBJ BRJ Step Note Window Assembly Instructions One window included with this Garage. This can be fixed any place except Front SPWJ 7 Inside Inside
16 4 5 6 SPWJ S0 Inside Step - 7 Right side wall Outside B3LJ Inside Outside B3LJ Inside 8
17 Step - 8 FCB CBJ CB6J Step - CB6J Step - Step - 9 Note Give support to the wall from outside in wind area untill finish the wall assembly. Outside B4J Inside Inside B4J 9
18 Step - 0 CB6J CB5J Step - CB6J CB5J CB5J Step - Step - Right side wall Outside B3LJ Inside B3LJ 0
19 Step - CCJ CCJ CCJ B3RJ Step - Step - Outside CCJ B3LJ B3RJ Step - 3 Back &3 B3RJ Step - 3 Note Do not tighten the screw. Leave it loose CCJ FCB S0 Back
20 Step - 4 CB5J CB7J Right side wall CB7J CB6J CB5J Step - Step - 3 CB7J FCB 4 CB6J CB6J CB6J Step - 3 Step - 4
21 Step - 5 Back wall MCBJ Outside MCBJ MCBJ B3RJ Inside Outside B3RJ Inside Step - 6 FCB Back wall CB6J MCBJ CB6J Step - CB6J 3 MCBJ Step -
22 Step - 7 Back wall Outside MCBJ MCBJ MCBJ B3LJ Inside Inside B3LJ Step - 8 CCJ B3LJ CCJ B3RJ CCJ Step - Step - Outside B3LJ B3RJ Step - 3 &3 B3RJ 4
23 Step - 9 Note Do not tighten the screw. Leave it loose CCJ FCB S0 Step - 0 MCBJ CB6J MCBJ CB7J Back wall CB7J CB6J Step - Step - CB6J FCB 3 CB7J CB6J 4 CB6J CB6J MCBJ Step - 3 Step - 4 5
24 Step - Left side wall Outside B3RJ Inside Outside B3RJ Inside Step - FCB CB6J CB6J Step - CB6J CB6J 6 Step -
25 Step - 3 Left side wall Outside BJ Inside BJ Step - 4 Outside DCLSJ BJ DCLSJ Inside BJ 7
26 Step - 5 CB6J CB7J Left side wall CB7J CB5J CB6J Step - Step - DCLSJ 3 CB7J 4 DCLSJ CB5J CB5J CB5J Step - 3 Step - 4 8
27 Step - 6 Outside DCRSJ DCRSJ BJ Inside BJ Step - 7 DCRSJ BJ Front 9
28 Step - 8 CCJ BJ CCJ CCJ BLJ Step - Step - BJ BLJ BLJ BJ Step - 3 &3 Step - 9 Note Do not tighten the screw. Leave it loose CCJ FCB S0 Front 0
29 Step - 30 FCB CCJ CB3J DCRSJ Step - CB3J CB3J DCRSJ Step - Front Step - 3 SCFJ SCFJ DCRSJ DCRSJ CB4J Step - Step - & CB4J CB4J BJ 3 Step - 3 BJ
30 Step - 3 DCRSJ DCRSJ DCRSJ & DCLSJ DSHJ DSHJ DSHJ 3 Step - Step - DCLSJ Front DSHJ Step - 3 Step - 33 SPCJ SPCJ DCRSJ Front
31 Step - 34 F Front Step - 35 F DCLJ Step - DCLJ DCLJ BLJ Front 3 Step - BLJ
32 Step - 36 FCB CBJ DCLJ Step - CBJ CBJ DCLJ Step - Front Note After completing the center band assembly, fully tighten the four center band fittings (FCB) to the corner column (CCJ). Step - 37 DCLJ FCFJ FCFJ DCLJ CBJ & Step - Step - CBJ FCFJ CBJ 4 BLJ Step - 3 Front BLJ 3
33 Step - 38 FDCRJ DCLJ DCRJ Step - S0 DCRJ FDCLJ DCLJ Step - S0 Step - 39 Note Make sure the (RSCJ) position as shown. Left Side FMCJ RSCJ Front Left Step - S0 Step - Right Right Side FMCJ RSCJ S0 5 Step - Step -
34 Step - 40 Back Wall FMCJ MCBJ Step - S0 MCBJ Step - FCCJ Corner CCJ CCJ S0 Step - Step - 6
35 C. Roof Assembly Parts Needed: Code Qty Code Qty Code Qty RSLJ 8 RSRJ 8 RSCJ 8 RSFJ RSBJ RS3FJ 4 RS3CJ 8 RS5J 6 FSMJ FSLJ 4 FSSJ 4 FCHLJ FCHRJ FCVSJ RS3J 5 RSCJ RSJ 4 RSJ 8 RSFJ D03J D04J D05J D06J D07J D08J DJ D3J D4J D5J 4 D6J D7J D8J RJJ S 4 S 00 S3 4 S3 0 RSFJ Step - S3 RSFJ RSJ RSFJ RSFJ Step - RSFJ RSJ 7
36 Step - 3 Note Make sure (RSFJ) & (RSJ) position as shown in fig. 3 Outside RSFJ Front RSFJ RSFJ Inside RSJ RSFJ Fig. RSJ RSFJ FDCRJ FDCLJ Fig. Fig. 3 Step - 4 RSBJ RSBJ RSBJ RSBJ RS3J Step - Step - 8
37 Step - 5 RSJ RSBJ RSBJ RSJ Step - 6 Note Make sure (RSJ) position as shown in fig. RSJ Back wall Inside Outside RSBJ Fig. RSBJ FMCJ 9 Fig.
38 Step - 7 Note Make Two sets RS3CJ RS3CJ RS3FJ RS3FJ RS3FJ RS3J Step - Step - RS3CJ RS3FJ Step - 8 Note Make Two sets RS3FJ RS3FJ RS3FJ RJJ RJJ RS3CJ RS3FJ 30
39 Step - 9 RS3FJ RSJ RJJ RS3FJ RSJ RS3CJ RS3FJ CCJ RJJ RS3FJ Step - Step - S RS3FJ RS3CJ Front FCCJ RJJ Step - 3 Step - 0 RS3FJ RSCJ Fig. FMCJ Front RS3FJ 3 Fig.
40 Step - RSRJ Note Do not tight the (S) bolt & nut fully. Make Two sets. S RSJ Step - RSLJ RSRJ Note After screwing the (RSCJ) structure, tight the (S) bolt & nut fully. RSCJ RSLJ Step - RSRJ FSLJ FSSJ FSLJ FSMJ Step - 3 RSLJ FSSJ 3
41 Step - RSRJ RSRJ RSLJ RSJ Fig. RSLJ RSJ Front Step - 3 Fig. S Front RSCJ RSFJ 33
42 Step - 4 RSRJ RSLJ RSJ RSRJ Fig. Back wall RSLJ RSJ Fig. 34
43 Step - 5 Note Do not tight the (S) bolt & nut fully. Make Six sets. RSLJ RSJ RSRJ Step - S Note After screwing the (RSCJ) structure, tight the (S) bolt & nut fully. RSLJ RSRJ RSCJ Step - 35
44 Step - 6 Front RSLJ RSRJ Back Fig. Fig. RSRJ RSLJ RSCJ RSCJ Step - Step - RSRJ RSCJ RSLJ S 36 Step - RSCJ Step - S
45 Step - 7 RS5J RS5J RS5J RS5J RS5J RS5J RSRJ RSLJ Fig. Fig. 37
46 Step - 8 Front Left Right D4J 4 D5J 4 D5J D4J 3 D5J 3 D5J Right Side Left Side RSLJ RSRJ D4J D4J Fig. Fig. RSLJ RSRJ D5J D5J 38 Fig. 3 Fig. 4
47 Step - 9 Note Make Two sets. D36J D6J D6J Step - 0 Right Side D3J D3J S D6J Step - Step - D6J D36J Step - Left Side D6J DJ DJ S Step - D36J Step - D6J 39
48 Step - Left 3 Front DJ 4 Right D3J Right Side Left Side CDRJ D3J CDLJ Fig. Fig. 3 DJ D4J D4J D3J DJ S 40 Fig. S Fig. 4
49 Step - 3 For Right D8J D8J D36J D6J D7J D7J S Step - Step - Step - 4 For Left D8J D8J D36J D7J D7J D6J S Step - Step - 4
50 Step - 5 Left Front RSRJ RSLJ Right Right Side Left Side RSRJ RSLJ D8J D8J Fig. Fig. 4
51 Step - 6 RSCJ FCVSJ RSFJ FCVSJ FCVSJ Step - 7 FCHLJ FCHRJ 43
52 Step - 8 & FCHLJ 3 DCLJ 3 FCHRJ & DCRJ DCLJ FCHLJ FCFP FCFP Fig. FCVSJ Fig. FCHLJ FCHRJ 44 Fig.3
53 Step - 9 DCLJ D03J D07J D08J D03J DCRJ Front DCLJ D07J D08J DCRJ D03J 45 D03J Fig. Fig.
54 Step D04J D05J D04J D06J D05J D4J DCLJ D07J DJ D04J D05J S3 Fig. Fig. D5J D04J D5J D04J 46 S3 S3 Fig. 3 Fig. 4
55 D. Roof Panel Assembly Parts Needed: Code Qty FCLJ FCRJ RPJ 4 FPLJ FPRJ RCFJ RCMJ 5 RCBJ PPG 0 PIN 0 Step - Note Insert roof plugs into panels only as indicated. FCRJ PPG FCRJ Step - PIN Front 47 Step -
56 Step - Step - 3 PPG FPRJ FPLJ PPG FCLJ Front Front Step - 4 Step - 5 FPLJ FPRJ Back Back 48
57 Step - 6 Note Insert roof plugs into roof panels only as indicated. PPG Note Make sure the roof panel (RPJ ) & facia panel (FPLJ) assembly as shown. RPJ FPLJ RPJ RPJ FPLJ FPLJ Step - Step - Front Step - 7 Note Roof Panel installation by using ladder from inside at missing Panels. Note Make sure the roof panel overlapping as shown. RPJ RPJ RPJ Step - Step - 49
58 Silicone Note Apply silicone around the roof plugs. This is optional and should be done for heavy rain areas if needed. RPJ RPJ PPG RPJ RPJ RPJ Back PPG PPG RCBJ Back RPJ RPJ 50
59 PPG Back PPG RCMJ RPJ PPG PPG RCFJ RPJ Front Front E. Side Door Assembly DCLSJ DCLSJ DS DS DCLSJ Step - DS 5 Step -
60 F. Front Door Assembly Parts Needed: Code Qty DJ DJ D3J D4J D09J D0J D9J D0J D4J 9 D5J 0 Code Qty D7J D8J 4 D9J 5 D3J D3J D33J D34J S3 S5 4 G 6 Step - DJ Back D5J DJ DJ D9J G Fig. Fig. 5
61 Step - D5J DJ DJ D9J G Fig. Fig. Front DJ Back DJ Step - 3 Front D3J D5J D3J 53 G Fig.
62 Step - 4 Fig. D4J S5 D4J D0J Step - D5J Step - D0J Back D4J Fig. S5 D4J D4J D0J D0J D5J Step - Step - Step - 5 D04J DJ D04J Step - DJ D04J DJ D04J 54 Step -
63 Step - 6 D04J DJ D04J Step - DJ D04J DJ D04J DJ Step - Step - 7 DJ D4J D3J DJ D4J DJ DJ 55
64 Step - 8 3&4 DJ D9J Fig. D7J 5 D8J D9J Fig. & Fig. 3 D04J 0mm. D3J S3 D3J 56 Fig. 4 Fig. 5
65 Step - 9 Note Make dia. 3.0mm. hole. D34J D33J CDLJ & DJ Step - D34J D33J CDLJ DJ Step - 0 Step - CBJ D3J DJ DJ DJ D09J Fig. Fig. DJ BRJ D0J 3 57 Fig. 3
66 Silicone Note: To prevent water leakage it is important that these instructions are followed.. After completing the assembly apply silicone around the perimeter of the base U-channel. Seal the corners, joints and base of door column also. Silicone Base U-channel. Apply silicone around the roof plugs. This is optional and should be done for heavy rain areas if needed. 58
67 High wind area installation instructions Note: To ensure that your shed withstands high winds, you will need the following reinforcement. Parts needed (not included) : CODE DESCRIPTION QTY S4 DIA. 4. x 6mm. (5/3 x 5/8 ) SHEET METAL SCREW 8. Attach each side panel ( ) on the bottom to the U-channel base. Using a dia. 3mm (/8 ) drill with a power drill, make two equal distance holes on the U-channel base through the side panel. Drive a self tapping screw (S4) through the base U-channel to the side panel. Repeat this for every side panel. See blowup. Base U-channel Fig. & S4 59 Fig.
68 . Attach each side panel ( ) on top to the roof structure (RSFJ, RSBJ, RS3FJ & RS3CJ). Using a dia. 3mm (/8 ) drill with a power drill, make two equal distance holes on the side panel through the roof structure. Drive a self tapping screw (S4) through the side panel to the roof structure. Repeat this for every side panel. See blowup. & RSBJ RSFJ RS3CJ RS3FJ Fig. S4 S4 Fig. Roof Structures Side Panel Base U-channel Important Warranty Information 60 The Duramax shed has been tested and passed wind loads of up to 5 mph in a controlled laboratory environment. Natural high wind areas create wind at unpredictable speeds that are very difficult to capture accurately by location. As such we cannot guarantee the performance of the shed in these extreme situations. We recommend to clear snow from the Roof top after each Snowfall.
69 U.S. Polymers, Inc. 057 S. Vail Ave Montebello, CA 90640, United States of America English
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