Atlas Copco LTV angle nutrunners The force of productivity

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1 Atlas Copco LTV angle nutrunners The force of productivity

2

3 An unbeatable combination Simple Pick up an LTV angle nutrunner, set the torque with a screwdriver, and you re ready to run. Perfect for varying joint rate or air pressure, the LTV tool gives you accurate, high-speed tightening all day long and an unmatched level of productivity. With LTV nutrunners, raising productivity is simple. Accurate Although extremely fast, LTVs are impressively accurate. The adjustable shut-off clutch in the LTV 8 series minimizes torque scatter, giving repeatable high accuracy, with final torque well within close limits, for every tightening cycle. The fast clutch also minimizes variations in final torque between hard and soft joints. Reliable LTV 8 angle nutrunners are built to last. Their robust designs provide total reliability and long, trouble-free service lifetimes. They will take all the punishment your operators hand out and just go on working. LTV 8 will raise your productivity 3

4 LTV tools make life simple Simple to adjust, simple to operate, simple to service using LTV 8 angle nutrunners is the simple way to raise productivity in your assembly plant. The secret lies in the fast-reacting shut-off clutch. Accuracy you can rely on The fast shut-off clutch in the LTV 8 series minimizes torque scatter and ensures low mean shift. You get repeatable high accuracy, with minimum variation in final torque between hard and soft joints. Higher speed same accuracy Choose the high speed models in the LTV 8 series and get the same impressive level of accuracy! Truly operator friendly The rapid disengagement of the fast shut-off clutch minimizes the reaction torque absorbed by the operator s wrist. Nearly all the reaction force is absorbed by the Powerful air motor gives high performance. Integrated air signal ports for RE-Controller. inertia of the tool. The low weight, and low noise and vibration levels all help to reduce operator fatigue. Rugged workhorses The robust designs of tools in the LTV 8 series provide total reliability and long, troublefree service lifetimes. They take all the punishment your operators hand out and just go on working. Well-insulated handle with comfortable grip. Slim, smooth exterior lines, good accessibility. Small angle head makes tightening simple in the most cramped spaces. Fast shut-off clutch. Maximum accuracy. Durable gears reduce downtime. 4

5 Raising productivity worldwide Simple to service Every LTV nutrunner comes with simple service instructions. The pin key clamp nuts instead of hexagon nuts simplify handling during service and maintenance, while giving LTV angle nutrunners a streamlined appearance. For maximum uptime in your plant, you can send the tools to Atlas Copco for service, preventive maintenance or repairs. Or we can visit your plant at agreed intervals and carry out these tasks on-site. Atlas Copco is never far away. Lubrication-free LTV nutrunners are lubrication-free, thus eliminating oil mist in the work area. Consistently high joint quality at Shanghai General Motors In our Final Assembly Shop we have about 600 Atlas Copco power tools including LTV s. We like the precision of the tools. They give the correct torque and the same joint quality on both hard and soft joints. Working with them all day long, our operators benefit from the ergonomic designs, with their light weight and low noise levels. Also, the reliability and long service lifetimes of the LTVs mean low operating costs. Mr. Peng Linchen, Product Engineer, Final Assembly Shop, Shanghai General Motors Corporation, China. 100 LTVs for Ford line at Industrie Pininfarina After comparing features and benefits, we chose LTV angle nutrunners for the new Ford KA-Cabrio production line at our Bairo Plant. Their ergonomic advantages combined with their quality, reliability and ease of maintenance help raise our productivity and improve working conditions. Our operators appreciate the low weight of the tools and the fact that they fit comfortably in the hand. With the LTVs assembly operations are performed fast and with maximum accuracy. Mr. Giuseppe Sapino, Production Director, Industrie Pininfarina, Italy Shanghai General Motors Corporation manufactures components for Buick cars at its plant near Shanghai. Industrie Pininfarina Turin, is currently building cars for Alfa Romeo, Ford, Mitsubishi and Peugeot, and supplying components and systems for Bentley, Roll-Royce and Rover. Atlas Copco industrial tools are in use in all three plants. LTVs raise productivity at Eaton Our operators appreciate the features of the LTV nutrunners. As well as giving precision tightening, the ergonomic designs of the LTVs make them comfortable to work with, even for our women employees. The tools help us to achieve high levels of individual productivity. Mr. Mizraél Caldeira Lima, Product and Manufacturing Engineer, Light Transmission Division, The Eaton Corporation, Brazil. At its Brazilian factory, the Eaton Corporation manufactures light transmission components for DaimlerChrysler, GMB, Ford, Nissan, VW and Agrale. 5

6 The choice is in your hands A wide range of options Atlas Copco LTV 8 angle nutrunners can be used with special angle head versions that give easy access in certain tightening situations. Options also include straight spindles for fixtured applications LTD. For monitoring of the tightening result, LTV tools with transducers, LTV TS/TAS, are available ideal for assembly lines with demands on traceability. Access problems are solved by a range of crowfoot (LTC) tools. Both in-line and offset tools are available for various torques. For special tube nuts and hold & drive applications, the LTO and LTV HAD options are efficient solutions. New, advanced XX range! Equipping the well-proven LTV 28 series with a new, advanced clutch, has resulted in a very fast, accurate and durable tool. There are 11 versions with torques ranging from 8 to 44 Nm. Lubrication-free operation LTV 18, 28, 28XX and 38 tools can be run without lubrication in the compressed air, providing a cleaner environment for operators and saving lubricant costs. Lubricationfree operation involves certain restrictions in output. Atlas Copco will be pleased to advise you. Extremely high power and reversible LTV 58 and LTV 48 are powerful tools providing up to 575 Nm. Both are reversible. LTV 58 has a unique design incorporatig two motors, one for rapid rundown and the other for accurate tightening. The result is two-stage tightening the perfect combination of speed and accuracy. Contact your Atlas Copco representative for information on tools and accessories mentioned in this brochure. LTV 18 Unbeatable speed and accuracy make LTV 8 angle nutrunners a highly efficient solution for tightening M6 to M14 nuts and screws in your assembly plant. LTV 58 LTV 48 LTV 38 LTV 28XX LTV 28 LTV 28 TAS Atlas Copco s range of small angle screwdrivers from 1 Nm, offers all the durability, accuracy and reliability you expect from Atlas Copco tools. Choose the right attachment for the job Our range of standard attachments is ideal for applications where joints are inaccessible, or where special fasteners are used: Crowfoot and flush socket tools for high performance in cramped spaces. Tube nut and Hold & Drive tools for special tightening applications. 6

7 Zero-fault production with the RE-Controller Eight hours, 1,000 parts and 4,000 fasteners. It s a long day and it s easy to make a mistake. Linked to nutrunners in the LTV 8 series, Atlas Copco s RE-Controller gives instant visual and audio feedback to the operator on whether the tightening was OK or not OK. The RE-Controller also offers batch counting and line control. Accessories The RE-Controller can be programmed for every assembly operation and prevents the tool from operating if the operator makes a mistake. Model Exhaust hose Suspension yoke Protective cover Reaction bar kit Signal Fixed Swivelling connection kit LTV 18 R LTV 18 R LTV 28 R LTV 28, all models except LTV 28 R LTV 28 X R15/R25/R29/R LTV 28 X R40/R LTV 38 R42/R50/R57/N31/N45/N55/N LTV 38 R70/N LTV 38 R85/N LTV 48 R LTV 48 R120/R150/R LTV 58 R LTV 58 R350 included Model Bolt Drive Torque Free speed Weight Length Center to side Height Hose Air cons. Sound Ordering No. mm in Nm rpm kg mm angle mm mm mm l/s db(a) Torque control. Non-reversible models Technical data LTV 28 N11-6 M5-M6 1/ LTV 28 N11-42 M5-M6 1/4 a) LTV 28 N11-10 M5-M6 3/ LTV 28 N15-10 M6 3/ LTV 28 N22-10 M6 3/ LTV 28 N28-10 M8 3/ LTV 28 N30-10 M8 3/ LTV 28XX N29-10 M8 3/ LTV 28XX N44-10 M10 3/ LTV 38 N31-10 M8 3/ LTV 38 N45-10 M8 3/ LTV 38 N55-10 M10 3/ LTV 38 N55-13 M10 1/ LTV 38 N68-13 M10 1/ LTV 38 N85-13 M10 1/ LTV 38 N M12 1/ LTV 58 N M16 1/ LTV 58 N M18 3/ a) = Female hex For reversible models see next page 7

8 Technical data Model Bolt Drive Torque Free speed Weight Length Center to side Height Hose Air cons. Sound Ordering No. mm in Nm rpm kg mm angle mm mm mm l/s db(a) Torque control. Reversible models LTV 18 R07-6 M4-M5 1/ LTV 18 R07-42 M4-M5 1/4 a) LTV 18 R07-Q M4-M5 1/4 b) LTV 18 R15-6 M6 1/ LTV 18 R15-42 M6 1/4 a) LTV 18 R15-Q M6 1/4 b) LTV 28 R07-6 M5 1/ LTV 28 R07-42 M5 1/4 a) LTV 28 R07-Q M6 1/4 b) LTV 28 R15-6 M6 1/ LTV 28 R15-42 M6 1/4 a) LTV 28 R15-Q M6 1/4 b) LTV 28 R15-10 M6 3/ LTV 28 R20-10 M6 3/ LTV 28 R20-42 M6 1/4 a) LTV 28 R28-10 M8 3/ LTV 28 RL28-10 M8 3/ LTV 28XX R15-6 M6 1/ LTV 28XX R15-42 M6 1/4 a) LTV 28XX R15-Q M6 1/4 b) LTV 28XX R15-10 M6 3/ LTV 28XX R25-10 M8 3/ LTV 28XX R29-10 M8 3/ LTV 28XX R32-10 M8 3/ LTV 28XX R40-10 M8 3/ LTV 28XX R44-10 M8 3/ LTV 38 R42-10 M8 3/ LTV 38 R42-13 M8 1/ LTV 38 R50-10 M10 3/ LTV 38 R50-13 M10 1/ LTV 38 R57-13 M10 1/ LTV 38 R70-13 M10 1/ LTV 38 R85-13 M10-M12 1/ LTV 48 R65-13 M10 1/ LTV 48 R120-L13 M12 1/ LTV 48 R150-L13 M12 1/ LTV 48 R200-L13 M14 1/ LTV 58 R M14 1/ LTV 58 R M18 3/ a) Female hexagon b) Quick change chuck For complete range see Industrial Power Tools catalogue Recyclable paper. BOARDWALK 2003:1

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