PTFE (TEFLON) INDUSTRIAL PRODUCTS
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1 PTFE (TEFLON) INDUSTRIAL PRODUCTS INTRODUCTION TEFLON has high impact strength and the resistance for high temperature. The electrical insulation properties are very high and equal to polypropylene. Teflon has excellent self lubricating property and therefore it is used in rings, oil seals gaskets, rods, bushes and bearings. It has wide applications in automobiles, electricals and chemical industries. MARKET POTENTIAL The user industries namely automobiles, electricals and chemical industries are growing faster and therefore there is a good demand for the TEFLON products. INSTALLED CAPACITY Product Installed No of working Capacity per Capacity per capacity hours per day day annum per hour 300 days per annum PTFE(TEFLON) Products 7.5 kgs 8 60 kgs Kgs PLANT AND MACHINERY S.no Items Qty Value Rs. lakhs 1 Hydraulic Press -150 Tonnes Hydraulic Press -50 Tonnes Hydraulic Press -25 Tonnes Sintering oven Lathe machine/grinding Moulds 1 set Testing equipment
2 MANUFCTURING PROCESS Teflon moulding powder is filled in the mould and pressed in the hydraulic press to get the intermediate product. It is then sintered in the oven at 600degree where the Teflon products are fused with each other to the strength. The product is cooled and machined in high speed lathe according to the size required. RAW MATERIALS For MTS 18 Qty-MTs Rate/MT Value Rs. Lakhs Teflon Powder TOTAL Packing materials LAND AND BUILDING Built up area-sq.ft 1500 Rent p.m.-rs per.5 per sq.ft 7500 Advance-10 months. Rs UTILITIES POWER & WATER Three phase- KW Power charges Rs. lakhs p.a 3.42 Water-For process-litres per 0 day For human consumptionlitres/day 200
3 MANPOWER Monthly wages Total Supervisor Skilled Unskilled Accounts Assistant Sales Executive Security sub total Add benefits 20% Total per month TOTAL PER ANNUM-Rs. lakhs 8.21 SCHEDULE OF IMPLEMENTATION After arranging for funding the project and making available the premises, the project can be implemented in a period of three months. COST OF PRODUCTION AND PROFITABILTY Assumptions Installed capacity 18 MTs of PTFE(TEFLON ) products per annum. Capacity utilisation Year-1-60% Year -2-70% Year-3 onwards- 80% Selling price Rs lakhs per MT(Rs11500 per kg) Raw materials As per the details given above Packing materials As per details given above Power Rs.3.42 lakhs per annum at 100% Wages and salaries Rs lakhs with increase 5% every year. Repairs and Maintenance Rs.0.60 lakh per annum with 10% annual
4 Depreciation Selling general and administrative expenses Interest on Term loan Interest on working capital Income tax increase. Written down value method -15 % on machinery Rs per month with 5% annual increase 11% per annum 11 % per annum % on profits LIST OF MACHINERY SUPPLIERS 1.Rubber Machinery Corporation, 3-Cawal street, Kolkata, 2.Excellent Engineers, NH.8 Near Dahisar Check Naka,PO Meera , Thane 3.Hindustan Hydraulic Pvt ltd, Vikramaditya Towers, HP-1,First Floor, Alakananda Shoping complex, Kalkaji, New Delhi. 4.Nuchem Plastics Ltd, Engineering division, Faridabad D. G.P. Windsor India Ltd, 2 J, Century Plaza, Teynampet, Chennai Europack Machines India Pvt Ltd, 52 Bindal Industrial Estate, Sakinaka, Andhari East, Mumbai Ambica Engineering & Wire Products, L 45, GIDC Estate, Odher, Ahmedabad , 8.Hind Hydraulics & Engineers, Faridabad, Plot No. 13, Sector 74, Faridabad Prasad Groups & Companies, Plot No GIDC Industrial Estate, Phase 1 Valva, Ahmedabad HMT International Ltd, 59 HMT Bhavan, Bellary Road, Bangalore RAW MATERIAL SUPPLIERS 1.Hindustan Flourocarbons, 1042-Babukhan Estate, Basheerbagh, Hydearbad Gujarat Flourocarbons Ltd, Vadodara, Gujarat, 3.Dupont, Chennai
5 FINANCIAL ASPECTS 1. COST OF PROJECT [Rs.lakhs] Land & Building (Advance) 0.75 Plant & Machinery Other Misc. assets 0.50 Pre-Operative expenses 1.50 Margin for WC MEANS OF FINANCE Capital 9.50 Term Loan COST OF PRODUCTION & PROFITABILITY STATEMENT [Rs.lakhs] Years Installed Capacity-MTs Utilisation 60% 70% 80% 80% 80% Production/Sales-MTs Selling Price per MT-Rs lakhs Sales Value (Rs.lakhs) Raw Materials Packing Materials Power Wages & Salaries
6 Repairs & Maintenance Depreciation Cost of Production Selling, Admin, & General exp Interest on Term Loan Interest on Working Capital Total Profit Before Tax Provision for tax Profit After Tax Add: Depreciation Cash Accruals Repayment of Term loan WORKING CAPITAL: Months Values % Margin Bank Consumptions Amount Finance Raw Materials % Consumables % Finished goods % Debtors % Expenses % PROFITABILITY RATIOS BASED ON 80% UTILISATION Profit after Tax = 8.87 Sales % Profit before Interest and Tax = Total Investment %
7 Profit after Tax = 8.87 Promoters Capital % 7. BREAK EVEN LEVEL Fixed Cost (FC): [Rs.lakhs] Wages & Salaries 9.05 Repairs & Maintenance 0.73 Depreciation 1.63 Admin. & General expenses 3.97 Interest on TL Profit Before Tax (P) BEL = FC x 100 = x 80 FC +P x % of installed capacity
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